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Remove/install steering coupling - AR46.10-P-8000IW

MODEL 211.08 /28 /09 /29, 220.083 /084 /087 /183 /184 /187 

Fig 1: Identifying Steering Coupling Remove/Install Components
G04853012

Model 211 

Fig 2: Identifying Heat Shield
G04853013

Model 211 

Fig 3: Identifying Steering Coupling, Top Bolt, Split Exhaust Shielding Plate And Nut
G04853014
MODIFICATION NOTES

28.2.07 Bolt, steering coupling to steering shaft Model 220.083/084/087/183/184/187 *BA46.10-P-1001-01E 
28.2.07 Self-locking nut, steering joint to rack-and-pinion steering Model 220.083/084/087/183/184/187 *BA46.10-P-1002-01E 
21.3.07 Bolt, steering coupling to steering shaft Model 220.083/084/087/183/184/187 *BA46.10-P-1001-01E 
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Switch off easy entry/exit function for driver seat and steering wheel Vehicles with memory package (driver seat, steering column, mirrors) code 275
NOTES Otherwise the driver seat and steering wheel move into a different position if the driver door is opened or closed for example. The upper frame may be damaged when the holding device is installed.
IMPORTANT The system is switched off via the buttons on the steering wheel in the "Comfort" menu of the multifunction display.
 
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
2 Raise vehicle    
3.1 Detach lower engine compartment paneling Model 211 with gasoline engine AR61.20-P-1105T
    Model 220 AR61.20-P-1105M
3.2 Detach lower soundproofing Model 211.084 /089 /284 /289 AR94.30-P-5300T
4.1 Unplug connector (a) from control valve of rack-and-pinion steering and unclip line from exhaust shielding plate of steering coupling (23m) and from front axle carrier Model 220.08/ 28  
4.2 Disconnect connector (a) from rack-and-pinion steering control valve Model 211.08/ 09/ 28/ 29  
5 Detach exhaust shielding plate of steering coupling (23m) from control valve of rack-and-pinion steering    
6 Detach heat shield (30) from front plate Model 211.08/ 09/ 28/ 29  
7 Unscrew top bolt (25a), unscrew nut (26) and pull out bottom bolt (25b) from steering coupling (25) IMPORTANT To do so rotate steering coupling (25) into corresponding position.
IMPORTANTInstallation:  Model 220: The locking plate (25g) with self-locking nut must  be replaced.
Model 211: The top bolt (25a) must be replaced  .
Model 211, 220: The nut (26) must  be replaced.
 
    TORQUE SPECIFICATION *BA46.10-P-1001-01E 
    TORQUE SPECIFICATION *BA46.10-P-1002-01E 
8 Rotate steering wheel into center position and fix in position with retainer NOTES On a disengaged steering coupling (25) the steering wheel should not be turned because the spiral contact coil will be destroyed.
IMPORTANT Front wheels in straight-ahead position.
 
    SPECIAL TOOL Figure
9 Carefully pull steering coupling (25) out of control valve of rack-and-pinion steering (toothing on control valve) IMPORTANT Do not use force (hammer impact, strong lever action).  
    IMPORTANTInstallation:  Turn rack-and-pinion steering to center position and fit steering coupling (25). AR46.20-P-0600-01P 
10 Detach steering coupling (25) from the lower steering shaft NOTES Do not use force (hammer blows, excessive leverage) as the lower steering shaft is sensitive to lateral forces.  
11 Remove dividing exhaust shielding plate (25f) from steering coupling (25) IMPORTANT To do this, fold up lug (b) and lug (c) and separate the halves.  
12 Install in the reverse order    
TORQUE SPECIFICATION STEERING SHAFT

Number Designation Model 220.083/084/087/ 183/184/187 Model 211.08/ 09/28/29
BA46.10-P-1001-01E Bolt, steering coupling to steering shaft Stage 1 Nm 20 20
Stage 2 ∠° - 60
BA46.10-P-1002-01E Locking bolt and steering coupling locknut at rack-and-pinion steering Nm 18 18
Fig 4: Holding Device (129 589 01 21 00)
G04853015