Remove/install alternator - AR15.40-P-5032GV
ENGINE 112.945 in MODELS 463.209 /232 /233 /244 /245 /250
ENGINE 113.962 in MODELS 463.206 /240 /241 /247 /248 /249 /254
ENGINE 113.982 in MODELS 463.243 /246
MODIFICATION NOTES
| 14.4.00 | Value changed from 15 Nm to 18 Nm | Figure in BA15.40-P-1001-01A for engine 112, 113 modified | *BA15.40-P-1001-01A |
| 14.4.00 | Value changed from 4 Nm to 5 Nm | Specification in BA15.40-P-1002-01A revised for 112, 113 engines | *BA15.40-P-1002-01A |
| Remove/install | |||
|---|---|---|---|
| Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| 1.1 | Disconnect battery ground cable | Model 463.241 with code 979 | AR54.10-P-0003PV |
| Model 463.248 with code 979 | AR54.10-P-0003PM | ||
| All models except code 979. | AR54.10-P-0003G | ||
| Notes on battery | All models. | AH54.10-P-0001-01A | |
| 2 | Remove air filter (1). | ||
| 3 | Release the tension on the poly-V-belt and remove it from the alternator. | AR13.22-P-1202B | |
| 4 | Unscrew dipstick guide tube from the valve cover | ||
| *BA01.20-P-1001-01E | |||
| Figure | |||
| 5 | Remove the recirculation pump (M13) at the wheel housing. | ||
| 6 | Remove bolts (7) | *BA15.40-P-1003-01A | |
| Figure | |||
| 7 | Extract the alternator (G2) from the bracket (timing cover) and lay it to one side. | ||
| 8 | Disconnect the wires (5/6). | *BA15.40-P-1001-01A | |
| *BA15.40-P-1002-01A | |||
| 9 | Remove alternator (G2) | ||
| 10 | Install in the reverse order | ||
| 11 | Read out fault memory and erase | Read out fault memory with hand-held tester (HHT) and erase | |
| Connect up STAR DIAGNOSIS and read out fault memory | Stored faults, which may result from wires being disconnected or from simulation during assembly or testing, have to be processed and erased in the fault memories after completing the work. |
AD00.00-P-2000-04A | |
| *WH58.30-Z-1048-13A |
| Number | Designation | Engines 112.910/911/ 912/913/914/ 915/916/917/ 920/921/922/ 923/940/941/ 942/943/944/ 945/946/947/ 949/951/953/ 954/955/960/ 961/970/972/ 973/975 | Engines 113.940./ 941/942/943/ 944/948/960/ 961/962/963/ 964/965/966/ 967/968/969/ 971/980/981/ 982/984/986/ 992/995 | |
|---|---|---|---|---|
| BA01.20-P-1001-01E | Cylinder head cover bolt | Nm | 8 | 10 |
| Number | Designation | Engine 112.91/92/94/ 953/954/955/ 96/97, 113.94/96/98 | |
|---|---|---|---|
| BA15.40-P-1001-01A | Nut, circuit B+ to alternator | Nm | 18 |
| BA15.40-P-1002-01A | Nut, circuit D+ to alternator | Nm | 5 |
| BA15.40-P-1003-01A | Bolt for alternator | Nm | 42 |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation | |
|---|---|---|
| WH58.30-Z-1048-13A | STAR DIAGNOSIS diagnosis system, Compact Passenger Car | 6511 1801 00 |