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A/C System Capacity - Quick Charge Check (83/40)

Publication date: 1992-12-01
Reference number: 83/40

A/C SYSTEM CAPACITY - QUICK CHARGE CHECK

A/C SYSTEM CAPACITY - QUICK CHARGE CHECK

TECHNICAL SERVICE BULLETIN

Reference Number(s): 83/40, Date of Issue:  February 1992

MODEL 140

A. AIR CONDITIONING SYSTEM CAPACITY

B. QUICK CHARGE CHECK

C. TORQUE SPECIFICATIONS

Model(s): 1992-on Mercedes-Benz 300 SD, 300 SE, 400 SE, 500 SEL, 600 SEL

Group: 83 - Climate Control System, Automatic/Tempmatic A/C

Bulletin No.: MBNA 83/40

Date: February 1992

A. R134A (NON-CFC) REFRIGERANT CAPACITY

R134A (NON-CFC) REFRIGERANT CAPACITY

Model Capacity
140 w/o rear A/C 1200g
140 w/ rear A/C 1400g

B. QUICK CHARGE CHECK

  1. Clean sight glass on receiver/drier. See Fig 1 . Additional access can be gained by removing left side headlamp bulb access cover.
  2. Disconnect connector from coolant temperature sensor B10/8 and bridge connector terminals with jumper wire. See Fig 2 3 and 4.
  3. With engine idling, switch on automatic climate control (DEF).
  4. Observe sight glass through opening in radiator support (arrow) and simultaneously remove jumper wire from connector. See Fig 5 .

Refrigerant should rise soon after the compressor clutch engages. The flow should be free of bubbles or foam (refrigerant is clear).

NOTE: An accurate check of the charge is not always possible using the sight glass. At higher ambient temperatures (greater than 35°C) some bubbles may be visible even with correct fill quantity.

When there is a loss of refrigerant or system leaks are suspected, the correct charge can only be ensured by completely evacuating (recycling) and refilling system. System should first be checked for leaks. The correct charge can only be established by weighing the refrigerant or by using a recharging cylinder or automatic air conditioning recharging station.

C. A/C SYSTEM CONNECTIONS/TORQUE SPECIFICATIONS

Refer to Fig 6 .

A/C SYSTEM COMPONENT LOCATIONS

Refer to Fig 7 .

Fig 1: Location Of Receiver Drier
G98C55824
Fig 2: Location Of Coolant Temperature Sensor B10/8, M104 Engine
G98D55825
Fig 3: Location Of Coolant Temperature Sensor B10/8, M119 Engine
G98E55826
Fig 4: Location Of Coolant Temperature Sensor B10/8, M120 Engine
G98F55827
Fig 5: Location Of Sight Glass Observation Opening (Headlamp Bulb Access Cover Shown Removed)
G98G55828
Fig 6: A/C System Connections/Torque Specifications (Optional Rear A/C shown)
G98H55829
Fig 7: A/C System Component Locations (Optional Rear A/C shown)
G98A55830