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Home >> Mazda >> 2024 >> CX-90 Turbo Select >> Repair and Diagnosis >> External Pages >> Different car >> Section 6 (General Information) >> Repair Connector Replacement/Wiring Harness Connection >> Wiring Harness Connection >> Connection Procedure Using Soldering

Connection Procedure Using Soldering

WARNING: This page is about a different car, the 2024 Mazda CX-30. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  1. Line up the cores of the wiring harnesses to be connected as shown in the figure.
    G14574562Courtesy of MAZDA MOTORS CORP.
  2. Twist together both of the cores.
    G16378781Courtesy of MAZDA MOTORS CORP.
  3. Apply solder to the twisted core area.
    G16321862Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Soldering for a long period of time could affect the surrounding electrical circuit. Apply soldering for an extremely short period of time.
  4. Set the heat-shrinkable tubing to the soldered area and shrink the heat-shrinkable tubing at a temperature of approx. 100°C {212°F} using a drier until the plastic melts on both ends.
    G16378783Courtesy of MAZDA MOTORS CORP.
CAUTION:
  • Completely shrink the heat-shrinkable tubing to the wiring harness leaving no gaps.
  • Perform the work being careful not to melt the insulation of the wiring harness due to excessive heat.