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Fuel-Filler Lid Lock Actuator Removal/Installation: Notes

WARNING:
  • Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
  • Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the [Fuel Line Safety Procedure] to prevent the fuel from spraying.
    • Fuel may cause irritation if it comes in contact with skin and eyes.
    • If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
  • A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.
  1. Level the vehicle.
  2. Complete the [BEFORE SERVICE PRECAUTION]. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G VIN M] .) (See BEFORE SERVICE PRECAUTION [SKYACTIV-G VIN Y] .)
  3. Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G VIN M] .) (See FUEL DRAINING PROCEDURE [SKYACTIV-G VIN Y] .)
  4. Open the fuel-filler lid.
  5. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
  6. Remove the following parts:
    1. Rear tire (LH) (See WHEEL AND TIRE REMOVAL/INSTALLATION .)
    2. Rear mudguard (LH) (See MUDGUARD REMOVAL/INSTALLATION .)
    3. Fuel-filler pipe (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G VIN M] .) (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G VIN Y] .)
    4. Trunk covering (See TRUNK COVERING REMOVAL/INSTALLATION .)
    5. Bass-box (With bass-box) (See BASS-BOX REMOVAL/INSTALLATION .)
    6. Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION .)
    7. Temporary spare tire and wheel
    8. Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION .)
    9. C-pillar trim (LH) (See C-PILLAR TRIM REMOVAL/INSTALLATION .)
    10. D-pillar trim (LH) (See D-PILLAR TRIM REMOVAL/INSTALLATION .)
  7. Partially peel back the trunk side trim (LH) to the position allowing removal of the fuel-filler lid lock actuator. (See TRUNK SIDE TRIM REMOVAL/INSTALLATION .)
  8. Disconnect the connector.
    G15742859Courtesy of MAZDA MOTORS CORP.
  9. Remove clips A and B.
  10. Apply protective tape to the location shown in the figure below to prevent scratches or damage.
    G14583513Courtesy of MAZDA MOTORS CORP.
  11. Remove the grommets.
  12. Mark the position 10 mm {0.39 in} from the tip of the tape-wrapped flathead screwdriver.
    G15742861Courtesy of MAZDA MOTORS CORP.
  13. Insert the tape-wrapped flathead screwdriver it to the marked position.
    G15742862Courtesy of MAZDA MOTORS CORP.
  14. Move a tape-wrapped flathead screwdriver in the direction of arrow (1) shown in the figure below, pull the fuel-filler lid box in the direction of arrow (2) while pressing the fuel-filler lid box tab, and detach the fuel-filler lid box from the body.
    G15742863Courtesy of MAZDA MOTORS CORP.
  15. Insert the tape-wrapped flathead screwdriver it to the marked position.
    G15742864Courtesy of MAZDA MOTORS CORP.
  16. Move a tape-wrapped flathead screwdriver in the direction of arrow (1) shown in the figure below, pull the fuel-filler lid box in the direction of arrow (2) while pressing the fuel-filler lid box tab, and detach the fuel-filler lid box from the body.
    G15742865Courtesy of MAZDA MOTORS CORP.
  17. Move the fuel-filler lid box in the direction of arrow (1) shown in the figure below and detach the fuel-filler lid box tab from the body.
    G14583516Courtesy of MAZDA MOTORS CORP.
  18. Move the fuel-filler lid box in the direction of arrow (2) shown in the figure above and remove it while pulling out the short cord and the fuel-filler lid opener cable.
  19. Remove the clip.
    G15742867Courtesy of MAZDA MOTORS CORP.
  20. Disconnect the connector.
  21. Disconnect the fuel-filler lid opener cable.
  22. Remove the screws.
  23. Remove the fuel-filler lid lock actuator.
  24. Install in the reverse order of removal.
  25. Complete the [AFTER SERVICE PRECAUTION]. (See AFTER SERVICE PRECAUTION [SKYACTIV-G VIN M] .) (See AFTER SERVICE PRECAUTION [SKYACTIV-G VIN Y] .)
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