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Fuel-Filler Pipe Removal/Installation: Notes

WARNING:
  • Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the "FUEL LINE SAFETY PROCEDURE " to prevent the fuel from spraying.
    • Fuel may cause irritation if it comes in contact with skin and eyes.
    • If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
  • A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
CAUTION:
  • Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.
  1. Level the vehicle.
  2. Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION ).
  3. Drain the fuel. (See FUEL DRAINING PROCEDURE ).
  4. Open the fuel-filler lid.
  5. Remove the rear wheel and tire (LH). (See WHEEL AND TIRE REMOVAL/INSTALLATION ).
  6. Remove the rear mudguard (LH). (See MUDGUARD REMOVAL/INSTALLATION ).
  7. Remove the floor under cover No. 2 (LH). (See FLOOR UNDER COVER REMOVAL/INSTALLATION ).
  8. Remove in the order indicated in the table.
  9. Install in the reverse order of removal.
  10. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION ).

U.S.A. and CANADA 

Fig 1: Fuel-Filler Pipe Components With Torque Specification (U.S.A. And Canada)
G13672478Courtesy of MAZDA MOTORS CORP.
PART SPECIFICATION

1 Fuel-filler cap
2 Dust cover
(See Dust Cover Removal Note ).
3 Joint hose
(See Joint Hose Installation Note ).
4 Quick release connector
(See QUICK RELEASE CONNECTOR (FUEL SYSTEM) REMOVAL/INSTALLATION ).
5 Evaporative hose No. 1
(See Evaporative Hose No. 1 Installation Note ).
6 Fuel-filler pipe
(See Fuel-filler Pipe Installation Note ).
7 Fuel-filler pipe protector
8 Evaporative hose No. 2
9 Plug

Except U.S.A. and CANADA 

Fig 2: Fuel-Filler Pipe Components With Torque Specification (Except U.S.A. And Canada)
G13672479Courtesy of MAZDA MOTORS CORP.
PART SPECIFICATION

1 Fuel-filler cap
2 Dust cover
(See Dust Cover Removal Note ).
3 Joint hose
(See Joint Hose Installation Note ).
4 Breather hose
(See Breather Hose Installation Note ).
5 Evaporative hose No. 1
(See Evaporative Hose No. 1 Installation Note ).
6 Fuel-filler pipe
(See Fuel-filler Pipe Installation Note ).
7 Fuel-filler pipe protector
8 Evaporative hose No. 2
9 Plug