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Brake Pedal Removal/Installation: Notes

WARNING: This page is about a different car, the 2016 Mazda CX-5. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.
  • Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
  1. Remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
  2. Disconnect the brake pipes from the master cylinder. (See MASTER CYLINDER REMOVAL/INSTALLATION .)
  3. Disconnect the clutch reserve hose from the master cylinder. (MTX) (See MASTER CYLINDER REMOVAL/INSTALLATION .)
  4. Remove the side wall (driver side). (See SIDE WALL REMOVAL/INSTALLATION .)
  5. Remove the front heat duct (LH). (See FRONT HEAT DUCT REMOVAL/INSTALLATION .)
  6. Remove in the order indicated in the table.
  7. Install in the reverse order of removal.
  8. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING .)
    Fig 1: Brake Pedal Components With Torque Specifications
    G10936855Courtesy of MAZDA MOTORS CORP.
    COMPONENT DESCRIPTION

    1 Brake switch connector and wiring harness
    2 Brake switch
    (See Brake Switch Installation Note .)
    3 Spring pin
    4 Clevis pin
    5 Nut
    6 Nut
    7 Brake pedal
    (See Brake Pedal Removal Note .)
    8 Pedal pad