High Pressure Fuel Pump Removal/Installation: Notes
Replacement Part
| High pressure fuel pipe | Seal rubber | O-ring |
| Quantity: 1 | Quantity: 1 | Quantity: 1 |
| Location of use: High pressure fuel pump | Location of use: High pressure fuel pump | Location of use: High pressure fuel pump |
| Gasket | - | - |
| Quantity: 1 | ||
| Location of use: Rear housing |
Oil and Chemical Type
| Engine oil | Silicone sealant |
| Type: Recommended oil | Type: TB1217D or equivalent |
WARNING:
- Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the "Fuel Line Safety Procedure " to prevent the fuel from spraying.
- Fuel may cause irritation if it comes in contact with skin and eyes.
- If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
- A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
CAUTION:
- Do not disassemble the high pressure fuel pump.
- Do not damage the sealing surface or the lock part of the fuel pipe.
- Damage or deformation to the end of the high pressure line pipe may cause fuel leakage.
- Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.
- Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION .)
- Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
- Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION .)
- Remove the air cleaner, air hose and fresh air duct as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
- Remove the battery. (See BATTERY REMOVAL/INSTALLATION .)
- Remove the air inlet pipe. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
- Remove in the order indicated in the table.NOTE:
- Only when the high pressure fuel pump is removed, the rear housing does not have to be removed.
- Install in the reverse order of removal.
- Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION .)
- Complete the "Fuel Leakage Inspection After High Pressure Fuel Pump Installation". (See FUEL LEAKAGE INSPECTION AFTER HIGH PRESSURE FUEL PUMP INSTALLATION .)
PARTS DESCRIPTION
| 1 | Air pipe bracket |
| 2 | Protector (See PROTECTOR REMOVAL NOTE .) (See PROTECTOR INSTALLATION NOTE .) |
| 3 | Quick release connector (See QUICK RELEASE CONNECTOR (FUEL SYSTEM) REMOVAL/INSTALLATION .) |
| 4 | High pressure fuel pump connector |
| 5 | Low fuel pressure sensor/fuel temperature sensor connector |
| 6 | High pressure fuel pipe (See High Pressure Fuel Pipe Removal Note .) (See High Pressure Fuel Pipe Installation Note .) |
| 7 | High pressure fuel pump (See HIGH PRESSURE FUEL PUMP INSTALLATION NOTE .) |
| 8 | Seal rubber |
| 9 | O-ring |
| 10 | Tension collar |
| 11 | Rear housing (See REAR HOUSING REMOVAL NOTE .) (See REAR HOUSING INSTALLATION NOTE .) |