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Thrust Washer, Spring Pin Assembly Note

WARNING: This page is about a different car, the 2020 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the following parts to the differential gear case.
    • Side gear
    • Thrust washer
    • Pinion gear
    • Washer
    • Pinion shaft
  2. Align the differential gear case and pinion shaft pin holes.
  3. Tap the spring pin in using a pin punch and a hammer.
    G11273939Courtesy of MAZDA MOTORS CORP.
  4. Install a dial gauge with the measuring probe of the dial gauge attached perpendicularly to the end of one of the pinion gear teeth.
    G11273940Courtesy of MAZDA MOTORS CORP.
  5. Secure one of the side gears.
  6. Move the pinion gear and measure the backlash at the pinion gear top.

    Pinion gear and side gear backlash 

    0.1 mm {0.004 in} or less

    • If not within the standard, adjust by choosing the proper thrust washer.

    Thrust Washer table 

    Determination mark Thickness (mm {IN})
    75 0.75 {0.030}
    80 0.80 {0.031}
    85 0.85 {0.033}
    90 0.90 {0.035}
    95 0.95 {0.037}