Front Stabilizer Bushing, Front Stabilizer Bracket Installation Note

CAUTION:

Do not apply grease to the contact surface of the stabilizer bushing and the stabilizer bar. Otherwise, the stabilizer function may deteriorate.
Verify that there is no dirt or oil on the stabilizer bushing and the stabilizer bar. Wipe off any dirt or oil on the stabilizer bushing and the stabilizer bar.

Install the front stabilizer bushing to the front stabilizer with its slit positioned rearward of the vehicle.

Fig 1: Installing Front Stabilizer Bushing To Front Stabilizer Slit
Courtesy of MAZDA MOTORS CORP.
Install the front stabilizer bracket to the front stabilizer bushing by hand using the following procedure.
If the front stabilizer bracket cannot be installed by hand, install it using a vise.
CAUTION:
- If the front stabilizer bracket is installed using a vise, it could be deformed.
- Set a cylindrically-shaped object as shown in the figure so that pressure is applied to the front stabilizer bracket flange, and install the front stabilizer bracket to the front stabilizer bushing.
Fig 2: Setting Cylindrically-Shaped Object With Front Stabilizer Bracket On Vise
Courtesy of MAZDA MOTORS CORP.
During front stabilizer bracket installation, keep the deviation in the positions of the front stabilizer bracket and the front stabilizer bushing within the range shown in the figure.

Fig 3: Checking Clearance Of Front Stabilizer Bracket
Courtesy of MAZDA MOTORS CORP.

W 1: 0.5 mm {0.02 in} max.

W 2: 2 mm {0.08 in} max.
After installing the front stabilizer bracket, verify that the positions of the front stabilizer bracket and the front stabilizer bushing are within the range shown in the figure.

Fig 4: Checking Position Of Front Stabilizer Bracket And Front Stabilizer Bushing
Courtesy of MAZDA MOTORS CORP.

H1: 13 mm {0.51 in} max.
After installing the front stabilizer bracket, verify that the right and left-side positions of the front stabilizer bracket are within the range shown in the figure.

Fig 5: Checking Right And Left-Side Positions Of Front Stabilizer Bracket
Courtesy of MAZDA MOTORS CORP.

H2: 6 mm {0.2 in} max.
Place the front stabilizer component on a level workbench, and verify that it is within the range shown in the figure.

Fig 6: Placing Front Stabilizer Component On Level Workbench
Courtesy of MAZDA MOTORS CORP.

H3: 22.1-52.1 mm {0.88-2.05 in}