Rear Differential Assembly: Notes

WARNING: This page is about a different variant/trim than selected.

SPECIAL SERVICE TOOL DESCRIPTION

49 D028 203 Support block	Courtesy of MAZDA MOTORS CORP.	49 W034 201 Dust boot installer	Courtesy of MAZDA MOTORS CORP.	49 L027 006 Serrate socket	Courtesy of MAZDA MOTORS CORP.
49 L027 007 Hex socket	Courtesy of MAZDA MOTORS CORP.	49 F401 331 Bearing installer body	Courtesy of MAZDA MOTORS CORP.	49 G030 338 Attachment E	Courtesy of MAZDA MOTORS CORP.
49 M005 797 Oil seal installer	Courtesy of MAZDA MOTORS CORP.	49 L025 002 Bearing installer	Courtesy of MAZDA MOTORS CORP.	49 F027 007 Attachment ø 72	Courtesy of MAZDA MOTORS CORP.
49 B032 335A Oil seal installer	Courtesy of MAZDA MOTORS CORP.	49 V001 525 Bearing installer	Courtesy of MAZDA MOTORS CORP.	49 JP01 002 Holder side bearing	Courtesy of MAZDA MOTORS CORP.

REPLACEMENT PART DESCRIPTION

Bearing outer race Quantity: 2 Location of use: Bearing	Spacer Quantity: 1 Location of use: Drive pinion	Collapsible spacer Quantity: 1 Location of use: Drive pinion
Locknut Quantity: 1 Location of use: Drive pinion	Oil seal (side gear) Quantity: 2 Location of use: Side gear	Oil seal (Coupling component) Quantity: 1 Location of use: Coupling component

OIL AND CHEMICAL TYPE

Rear differential oil
Type: MAZDA LONG LIFE HYPOID GEAR OIL SG1

Sealant
Type: TB1217C or equivalent

WARNING:

The engine stand is equipped with a self-lock mechanism, however, if the rear differential is in a tilted condition, the self-lock mechanism could become inoperative. If the rear differential unexpectedly rotates it could cause injury, therefore do not maintain the rear differential in a tilted condition. When turning the rear differential, grasp the rotation handle firmly.

CAUTION:

Clean away the old sealant before applying the new sealant.
Install the rear cover before the applied sealant starts to harden.
Allow the sealant to set at least 30 minutes after installation before filling the differential with the specified oil.

Assemble in the order indicated in the table.

Fig 1: Rear Differential Components With Torque Specification

Courtesy of MAZDA MOTORS CORP.

COMPONENT DESCRIPTION

1	Gear case
2	Side bearing (See Side Bearing Assembly Note .)
3	Thrust washer (See Thrust washer Assembly Note .)
4	Side gear
5	Thrust washer
6	Pinion gear
7	Pinion shaft
8	Pin
9	Ring gear (See Ring Gear Assembly Note .)
10	Differential carrier
11	Bearing outer race (See Bearing Outer Race Assembly Note .)
12	Spacer (See Spacer, Bearing Inner Race Assembly Note .)
13	Bearing inner race (rear bearing) (See Spacer, Bearing Inner Race Assembly Note .)
14	Bearing inner race (front bearing) (See Spacer, Bearing Inner Race Assembly Note .)
15	Collapsible spacer
16	Drive pinion
17	Locknut (See Locknut Assembly Note .)
18	Adjusting shim (LH) (See Adjusting Shim Assembly Note .)
19	Spacer
20	Rear differential component
21	Adjusting shim (RH) (See Adjusting Shim Assembly Note .)
22	Rear cover (See Rear Cover Assembly Note .)
23	Differential oil temperature sensor
24	Oil seal (Side gear) (See Oil Seal (Side gear) Assembly Note .) Oil seal (Coupling component)
25	(See Oil Seal (Coupling component) Assembly Note .)