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Home >> Mazda >> 2018 >> CX-5 Sport, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System (Service Information) >> Automatic Transaxle Removal/Installation [FW6A-EL] >> Installation

Automatic Transaxle Removal/Installation [FW6A-EL]: Installation

CAUTION:
  • Verify that the torque converter stud bolts are inserted into the drive plate bolt holes, and install the transaxle installation bolts. Otherwise, the drive plate could be damaged.
  1. Verify that the torque converter stud bolts are inserted into the drive plate bolt holes from the starter installation hole.
    Fig 1: Installing Torque Converter Stud Bolts
    G09075468Courtesy of MAZDA MOTORS CORP.
  2. Install the transaxle mounting bolts.
    Fig 2: Transaxle Mounting Bolts
    G09075469Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    38-52 N.m {3.9-5.3 kgf.m, 29-38 ft.lbf}

  3. Tighten the stud bolts for the transaxle.
    Fig 3: Locating Transaxle Stud Bolts
    G09075470Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • If the No. 4 engine mount bracket nut is loosened, tighten the stud bolts for the transaxle because they may be loosened.

    Tightening torque 

    15-25 N.m {1.6-2.5 kgf.m, 12-18 ft.lbf}

  4. Install the No. 4 engine mount bracket to No. 4 engine mount rubber, and temporarily tighten the installation bolt.
    Fig 4: Installing No. 4 Engine Mount Bracket To No. 4 Engine Mount Rubber
    G11429000Courtesy of MAZDA MOTORS CORP.
  5. Lift up the transaxle using the SSTs, pass the transaxle stud bolts through the No. 4 engine mount bracket, and temporarily tighten the No. 4 engine mount bracket installation nuts.
    Fig 5: Lifting Up Transaxle Using SST
    G11429001Courtesy of MAZDA MOTORS CORP.
  6. Install the No. 1 engine mount bracket, and tighten the installation bolts in the order shown in the figure.
    Fig 6: No. 1 Engine Mount Bracket Bolts Tightening Sequence
    G11429002Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    84-98 N.m {8.6-9.9 kgf.m, 62-72 ft.lbf}

  7. Install the front crossmember component and No. 1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION .)
  8. Temporarily tighten the No. 1 engine mount rubber installation bolts.
    Fig 7: Locating No. 1 Engine Mount Rubber Installation Bolts
    G11429003Courtesy of MAZDA MOTORS CORP.
  9. Align the positions of the No. 4 engine mount bracket installation nuts with the No. 4 engine mount bracket.
    Fig 8: Aligning Positions Of No. 4 Engine Mount Bracket Installation Nuts With No. 4 Engine Mount Bracket
    G11429004Courtesy of MAZDA MOTORS CORP.
  10. Tighten the No. 4 engine mount bracket installation nuts and bolt in the order shown in the figure.
    Fig 9: No. 4 Engine Mount Bracket Installation Nuts And Bolt Tightening Sequence
    G11429005Courtesy of MAZDA MOTORS CORP.
    No.  Tightening Torque 
    1, 2, 3 92-116 N.m {9.4-11 kgf.m, 69-85 ft.lbf}
    4 81-99 N.m {8.3-10 kgf.m, 60-73 ft.lbf}
  11. Remove the SST (49 C017 5A0, 49 L017 5A0).
  12. Tighten the No. 1 engine mount rubber installation bolts in the order shown in the figure.
    Fig 10: No. 1 Engine Mount Rubber Installation Bolts Tightening Sequence
    G11429006Courtesy of MAZDA MOTORS CORP.
    No.  Tightening Torque 
    1 141-172 N.m {15-17 kgf.m, 104-126 ft.lbf}
    2 130-164 N.m {14-16 kgf.m, 96-120 ft.lbf}
  13. Connect the hose clip to the bracket shown in the figure.
    Fig 11: Vacuum Hose, Bracket, Fuel Hose And Hose Clip
    G12189069Courtesy of MAZDA MOTORS CORP.
  14. Connect the clip shown in the figure.(SKYACTIV-G 2.0, SKYACTIV-G 2.5 (Without cylinder deactivation)
    Fig 12: Locating Intake Manifold And Clip
    G09759538Courtesy of MAZDA MOTORS CORP.
  15. Install the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION .)
  16. Install the keyless beeper. (With advanced keyless entry system) (See KEYLESS BEEPER REMOVAL/INSTALLATION .)
  17. Install the windshield wiper motor and link. (See WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION .)
  18. Install the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION .)
  19. Install the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .)
  20. Fix the crankshaft pulley to lock the torque converter against rotation.
    Fig 13: Installing Crankshaft Pulley
    G09075451Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • After temporarily tightening the torque converter installation nut uniformly, tighten it to the specified torque.
  21. Tighten the torque converter installation nut.
    Fig 14: Locating Torque Converter Installation Nuts
    G09075452Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    41-54 N.m {4.2-5.5 kgf.m, 31-39 ft.lbf}

  22. Install the blind cover.
    Fig 15: Installing Blind Cover
    G09075450Courtesy of MAZDA MOTORS CORP.
  23. Install the starter. (See Starter Removal/Installation .)
  24. Connect the front drive shaft (RH) to the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION .)
  25. Connect the front drive shaft (LH) to the transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION .)
  26. Connect the front stabilizer control links to the front stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION .)
  27. Connect the front lower arms to the steering knuckles. (See FRONT LOWER ARM REMOVAL/INSTALLATION .)
  28. Connect the tie-rod end ball joints to the steering knuckles. (See STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION .)
  29. Connect the clips securing the brake hose to the front shock absorbers. (See FRONT BRAKE HOSE REMOVAL/INSTALLATION [WITH SINGLE PISTON FLOATING CALIPER] .)
  30. Connect the front ABS wheel-speed sensors to the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION .)
  31. For SKYACTIV-G 2.0 (Without coolant control valve) or SKYACTIV-G 2.5 (Without coolant control valve) vehicles, perform the following procedure.
    1. Connect the water hose to the oil cooler. (Automatic transaxle replacement) (See Oil Cooler Removal/Installation .)
    2. Connect the oil cooler to the transaxle with the hose connected. (Except automatic transaxle replacement) (See Oil Cooler Removal/Installation .)
  32. For SKYACTIV-G 2.0 (With coolant control valve) or SKYACTIV-G 2.5 (With coolant control valve) vehicles, perform the following procedure.
    1. Install the lower radiator hose component. (See Radiator Removal/Installation .) (See Coolant Control Valve Removal/Installation .)
    2. Install the water hose component. (Automatic transaxle replacement) (See Oil Cooler Removal/Installation .)
    3. Install the oil cooler and water hose component as a single unit. (Except automatic transaxle replacement) (See Oil Cooler Removal/Installation .)
  33. Connect the oil cooler to the transaxle with the hose connected. (Except automatic transaxle replacement) (See Oil Cooler Removal/Installation .)
  34. Install the front under cover No. 1. (See FRONT UNDER COVER NO. 1 REMOVAL/INSTALLATION .)
  35. Install the front under cover No. 2. (See FRONT UNDER COVER No. 2 REMOVAL/INSTALLATION .)
  36. Install the front tires. (See WHEEL AND TIRE REMOVAL/INSTALLATION .)
  37. Connect the intermediate shaft to the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .)
  38. Install the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .)
  39. Connect the breather hose to the transaxle.
    Fig 16: Breather Hose Of Transaxle
    G12189057Courtesy of MAZDA MOTORS CORP.
  40. Install the bracket to the transaxle and the exhaust manifold using the following procedure:
    Fig 17: Installing Bracket To Transaxle And Exhaust Manifold
    G11429013Courtesy of MAZDA MOTORS CORP.
    1. Tighten the bolt A.

      8-10 N.m {82-101 kgf.cm, 71-88 in.lbf} 

    2. Temporarily tighten the bolt B and C.
    3. Tighten the bolt B.

      38-51 N.m {3.9-5.2 kgf.m, 29-37 ft.lbf} 

    4. Tighten the bolt C.

      38-51 N.m {3.9-5.2 kgf.m, 29-37 ft.lbf} 

  41. Install the selector cable bracket.
    Fig 18: Selector Cable Bracket And Bolt With Torque Specification
    G09759565Courtesy of MAZDA MOTORS CORP.
  42. Connect the selector cable to the transaxle. (See SELECTOR CABLE REMOVAL/INSTALLATION .)
  43. Connect the ground cable to the No. 4 engine mount bracket.
    Fig 19: Ground Cable To And Bolt With Torque Specification
    G11429016Courtesy of MAZDA MOTORS CORP.
  44. Install the wiring harness clip and wiring harness bracket.
    Fig 20: Wiring Harness Clip, Wiring Harness Bracket And Bolt With Torque Specification
    G11429017Courtesy of MAZDA MOTORS CORP.
  45. Tighten the wiring harness bracket installation bolts in the order shown in the figure.
    Fig 21: Wiring Harness Bracket Installation Bolts Tightening Sequence With Torque Specifications
    G11429018Courtesy of MAZDA MOTORS CORP.
  46. Connect the control valve body connector.
    Fig 22: Connecting Control Valve Body Connector
    G09075444Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Make sure that your hand does not touch the terminal as the connector terminal could be damaged.
    • Verify that there is no fluid or foreign matter adhering to the connector before connecting the connector.
    • Insert the connector straight as the connector terminal could be damaged.
    • Rotate the connector lever until a click is heard.
  47. Install the splash shield. (See SPLASH SHIELD REMOVAL/INSTALLATION .)
  48. Install the battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
  49. Install the PCM component. (See PCM Removal/Installation .)
  50. Install the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)] .)
  51. Install the air cleaner component. (See Intake-air System Removal/Installation .)
  52. Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
  53. Add the engine coolant. (See Engine Coolant Replacement .)
  54. Add the ATF. (See Automatic Transaxle Fluid (ATF) Replacement .)
  55. Install the plug hole plate. (See Plug Hole Plate Removal/Installation .)
  56. Perform the "TCM configuration" (Automatic transaxle replacement). (See TCM Configuration .)
  57. Perform the "Initial Learning" (Automatic transaxle replacement). (See Initial Learning .)
  58. Perform the "Mechanical System Test". (See Mechanical System Test .)
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