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Front Door Glass Removal/Installation: Notes

  1. Perform the front door glass preparation. (See Front Door Glass Preparation .)
    NOTE:
    • Before removing the front door glass, the removal procedure for the front door glass installation bolt can be facilitated by adjusting the top of the front door glass to the position approx. 75 mm {3.0 in} away from the upper part of the front beltline molding.
  2. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION .)
  3. Remove the following parts:
    1. Power window main switch (driver-side) (See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .)
    2. Power window subswitch (passenger-side) (See POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION .)
    3. Front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION .)
    4. Front door speaker (See FRONT DOOR SPEAKER REMOVAL/INSTALLATION .)
  4. Press the center of the service hole cover in the direction of arrow (1) shown in the figure.
    Fig 1: Pressing Center Of Service Hole Cover
    G11434229Courtesy of MAZDA MOTORS CORP.
  5. Remove the service hole cover by holding its rib and partially peeling it back in the direction of arrow (2) shown in the figure.
  6. Verify that the front door glass installation bolts are in a position in which they can be removed from the service hole.
    NOTE:
    CAUTION:
    • If the bolts are removed without supporting the front door glass, the front door glass may fall off and be damaged. Remove the bolts while inserting your hand into the front door speaker installation hole to support the front door glass.
  7. Remove the bolt.
    CAUTION:
    • If the bolts are removed without supporting the front door glass, the front door glass may fall off and be damaged. Remove the bolts while inserting your hand into the front door speaker installation hole to support the front door glass.
    Fig 2: Removing Front Door Glass Bolts
    G11434230Courtesy of MAZDA MOTORS CORP.
  8. While supporting the front door glass using one hand, grasp the upper side of the front door glass using the other hand.
    Fig 3: Supporting Front Door Glass Using One Hand
    G11434231Courtesy of MAZDA MOTORS CORP.
  9. Lift up the front door glass, tilt it in the direction of arrow (1) shown in the figure, then remove it in the direction of arrow (2).
    Fig 4: Lifting Up Front Door Glass
    G11434232Courtesy of MAZDA MOTORS CORP.
  10. Install in the reverse order of removal.
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