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Repair-Use Connector Replacement Procedure: Soldering

WARNING: This page is about a different car, the 2016 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Twist together firmly the cores of the wiring harnesses being connected and apply soldering in that area.
    Fig 1: Applying Soldering In Wire Area
    G10951201Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Soldering for a long period of time could affect the surrounding electrical circuit. Apply soldering for an extremely short period of time.
  2. Cut the ends off the connected area, and apply the soldering iron tip to the wiring harness after removing any fraying.
    Fig 2: Cutting Off Connected Area Ends
    G10951202Courtesy of MAZDA MOTORS CORP.
  3. Set the heat shrinkable tubing to the soldered area and shrink the heat shrinkable tubing at a temperature of approx. 100 °C {212 °F}  using a drier.
    CAUTION:
    • Completely shrink the heat shrinkable tubing to the wiring harness leaving no gaps.
    • Perform the work being careful not to melt the insulation of the wiring harness by excessive heat.
    Fig 3: Shrinking Heat Shrinkable Tubing To Wiring Harness
    G10951203Courtesy of MAZDA MOTORS CORP.