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Cylinder Head Cover Installation Note

CAUTION:
  • To assure the sealing performance of the cylinder head cover, be careful of the following:
    • Verify that the cylinder head cover gasket is inserted into the cylinder head cover groove and install the cylinder head cover.
    • Remove oil, dirt, and sealant from the seal surface.
  • To prevent silicone sealant from hardening, adhere the cylinder head cover and the cylinder head firmly within 10 min. after applying silicone sealant. After adhering them, tighten the installation bolts immediately.
  1. Insert a new cylinder head cover gasket into the cylinder head cover groove.
  2. Apply silicone sealant to the areas shown in the figure.
    Fig 1: Applying Silicone Sealant To Engine Front Cover Matching Surface
    G11436872Courtesy of MAZDA MOTORS CORP.
  3. Tighten the cylinder cover bolts in the order shown in the figure.
    Fig 2: Cylinder Cover Bolts Tightening Sequence
    G11436873Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    4.5-7.0 N.m {46-71 kgf.cm, 40-61 in.lbf}

  4. Connect the breather hose shown in the figure. (Except U.S.A. and CANADA)
    Fig 3: Breather Hose, Cylinder Head Cover And Clip (Except USA And CANADA)
    G11436803Courtesy of MAZDA MOTORS CORP.
  5. Install the air intake hose shown in the figure. (U.S.A. and CANADA)
    Fig 4: Cylinder Head Cover, Hose Clamp And Air Intake Hose
    G11436875Courtesy of MAZDA MOTORS CORP.
  6. Install in the reverse order of removal.