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Manual Transaxle Removal/Installation: Installation

WARNING: This page is about a different car, the 2014 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Install the manual transaxle carefully, holding it steady. If the manual transaxle falls it could be damaged or cause injury.
  1. Set the manual transaxle on a jack and lift into place.
    Fig 1: Supporting Manual Transaxle Using Jack
    G09785994Courtesy of MAZDA MOTORS CORP.
  2. Install the manual transaxle to the engine, and tighten the transaxle mounting bolts.

    Tightening torque 

    38-52 N.m {3.9-5.3 kgf.m, 29-38 ft.lbf} 

    Fig 2: Locating Manual Transaxle Mounting Bolts
    G09075357Courtesy of MAZDA MOTORS CORP.
  3. Tighten the stud bolts for the manual transaxle.
    NOTE:
    • If the No. 4 engine mount bracket nut is loosened, tighten the stud bolts for the manual transaxle because they may have loosened.
    Fig 3: Stud Bolts With Torque Specification
    G09785998Courtesy of MAZDA MOTORS CORP.
  4. Install the No. 4 engine mount bracket to No. 4 engine mount rubber, and temporarily tighten the installation bolt.
    Fig 4: Identifying No. 4 Engine Mounting Bracket, Rubber And Bolt
    G09075359Courtesy of MAZDA MOTORS CORP.
  5. Pull up the manual transaxle using the SST (49 C017 5A0)  , pass the manual transaxle stud bolts through the No. 4 engine mount bracket, and temporarily tighten the No. 4 engine mount installation nuts.
    Fig 5: Pulling Up Manual Transaxle Using SST
    G09786000Courtesy of MAZDA MOTORS CORP.
  6. Install the No. 1 engine mount bracket and bracket plate to the manual transaxle, and temporarily tighten the installation bolts.
  7. Install the front crossmember component and No. 1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION .)
    Fig 6: Identifying No. 1 Engine Mounting Bracket And Plate
    G09075340Courtesy of MAZDA MOTORS CORP.
  8. Temporarily tighten the No. 1 engine mount rubber installation bolts.
    Fig 7: Identifying No. 1 Engine Mounting Rubber Bolts
    G09075362Courtesy of MAZDA MOTORS CORP.
  9. Align the alignment marks on the No. 4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.
    Fig 8: Identifying Proper And Improper Alignment Marks
    G09786003Courtesy of MAZDA MOTORS CORP.
  10. Tighten the No. 4 engine mount bracket installation nuts and bolt in the order shown in the figure.
    No. Tightening torque
    1, 2, 3 92-116 N.m {9.4-11 kgf.m, 68-85 ft.lbf}
    4 81-99 N.m {8.3-10 kgf.m, 60-73 ft.lbf}
    Fig 9: Engine Mounting Bracket Nuts And Bolt Tightening Sequence (No. 4)
    G09075364Courtesy of MAZDA MOTORS CORP.
  11. Tighten the No. 1 engine mount bracket and bracket plate installation bolts in the order shown in the figure.

    Tightening torque 

    84-98 N.m {8.6-9.9 kgf.m, 62-72 ft.lbf} 

  12. Remove the SSTs (49 C017 5A0, 49 L017 SA0, 49 UN30 3050). 
    Fig 10: Engine Mounting Bracket And Plate Tightening Sequence (No. 1)
    G09786005Courtesy of MAZDA MOTORS CORP.
  13. Tighten the No. 1 engine mount rubber installation bolts.
  14. Connect and/or Install the following parts to the underside of the vehicle.
    1. Install the starter. (See STARTER REMOVAL/INSTALLATION .)
    2. Install the clutch release cylinder to the manual transaxle. (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION .)
      Fig 11: Engine Mounting Rubber Bolts With Torque Specification (No. 1)
      G09075366Courtesy of MAZDA MOTORS CORP.
  15. Connect and/or Install the following parts related to the suspension and axle.
    1. Connect the drive shaft (RH) to the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION .)
    2. Connect the drive shaft (LH) to the manual transaxle. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION .)
    3. Connect the front lower arms to the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION .)
    4. Connect the stabilizer control links to the stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION .)
    5. Connect the tie-rod end ball joints to the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION .)
    6. Connect the ABS wheel-speed sensors to the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION .)
    7. Connect the clip securing the brake hose to the shock absorber. (See BRAKE HOSE (FRONT) REMOVAL/INSTALLATION .)
    8. Install the front tires. (See GENERAL PROCEDURES (FRONT AND REAR AXLES) .)
  16. Connect and/or install the following parts in the engine compartment.
    1. Install the fuel hose to the clip shown in the figure.
      Fig 12: Identifying Fuel Hose And Clip
      G09785988Courtesy of MAZDA MOTORS CORP.
    2. Connect the clip shown in the figure.
      Fig 13: Identifying Intake Manifold And Clip
      G09785983Courtesy of MAZDA MOTORS CORP.
    3. Install the lower radiator hose clip and bracket to the manual transaxle.
    4. Connect the back-up light switch connector. (See BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION .)
    5. Connect the neutral switch connector. (See NEUTRAL SWITCH REMOVAL/INSTALLATION .)
      Fig 14: Lower Radiator Hose, Wiring Harness Clip And Bracket With Torque Specification
      G09786009Courtesy of MAZDA MOTORS CORP.
    6. Install the bracket to the manual transaxle and the exhaust manifold using the following procedure:
      1. Tighten the bolt A.

        Tightening torque 

        19-25 N.m {2.0-2.5 kgf.m, 15-18 ft.lbf} 

      2. Temporarily tighten the bolt B and C.
      3. Tighten the bolt B.

        Tightening torque 

        38-51 N.m {3.9-5.2 kgf.m, 29-37 ft.lbf} 

        Fig 15: Bracket Bolts Tightening Sequence
        G09786010Courtesy of MAZDA MOTORS CORP.
      4. Tighten the bolt C.

        Tightening torque 

        38-51 N.m {3.9-5.2 kgf.m, 29-37 ft.lbf} 

    7. Connect the ground cable to the No. 4 engine mount bracket.
      Fig 16: Ground Cable Mounting Bracket Bolt With Torque Specification
      G09786011Courtesy of MAZDA MOTORS CORP.
    8. Install the control cable bracket to the manual transaxle.
    9. Connect the control cable to the manual transaxle. (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION .)
    10. Install the battery component (battery, battery tray and PCM component). (See BATTERY REMOVAL/INSTALLATION .)
    11. Install the air cleaner component (air cleaner, air hose). (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
  17. Install the splash shield. (See SPLASH SHIELD REMOVAL/INSTALLATION .)
  18. Install the front under cover No. 1. (See FRONT UNDER COVER NO. 1 REMOVAL/INSTALLATION .)
    Fig 17: Control Cable Bracket Bolt With Torque Specification
    G09786012Courtesy of MAZDA MOTORS CORP.
  19. Add the specified amount of specified manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT .)
  20. Install the front under cover No. 2. (See FRONT UNDER COVER NO. 2 REMOVAL/INSTALLATION .)
  21. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION .)
  22. Install the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION .)
  23. If the manual transaxle is overhauled, perform the "INSPECTION AFTER MANUAL TRANSAXLE OVERHAUL". (See INSPECTION AFTER MANUAL TRANSAXLE OVERHAUL .)
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