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Relay And Fuse Block Removal/Installation: Installation

CAUTION:
  • If terminals are installed incorrectly, it could damage electrical accessories and burn wiring harnesses. When relocating terminals after replacing the relay and fuse block, line up the relay and fuse blocks of old and news parts and always relocate the terminals one by one so that the installation positions are correct while verifying the wiring diagram.
  • A terminal disconnection could cause electronic components and the system to not operate normally due to poor contact. After terminal relocation, lightly pull the wiring harnesses to verify that they cannot be pulled out.
  • Installing a fuse with the incorrect fuse capacity could damage electronic components and burn wiring harnesses. When relocating the fuses during relay and fuse block replacement, perform the procedures while verifying the wiring diagram so that the installation positions and fuse capacities are correct.
  1. While pressing the stopper using a tape-wrapped flathead screwdriver in the direction of the arrow (1) shown in the figure, pull the wiring harness in the direction of the arrow (2) shown in the figure to detach the fuse terminal from the stopper.
    Fig 1: Pressing Stopper Using Tape-Wrapped Flathead Screwdriver
    G10955037Courtesy of MAZDA MOTORS CORP.
  2. Relocate all relay and fuse terminals to the new relay and fuse block.
    Fig 2: Installing Relay And Fuse Terminals To Relay And Fuse Block
    G10955038Courtesy of MAZDA MOTORS CORP.
  3. Install the wiring harness.
    Fig 3: Removing Relay And Fuse Block Nut
    G10955039Courtesy of MAZDA MOTORS CORP.
  4. Install the nut.
  5. Insert the wiring harness connectors into the relay and fuse block.
    Fig 4: Identifying Relay And Fuse Block Connectors
    G10955040Courtesy of MAZDA MOTORS CORP.
  6. Insert all of the relay and fuse block middle cover tabs into the relay and fuse block lower cover.
    Fig 5: Identifying Relay And Fuse Block
    G10955041Courtesy of MAZDA MOTORS CORP.
  7. Install the relay and fuse block lower cover to the relay and fuse block middle cover.
  8. Insert the relay and fuse block into the stud bolts.
    Fig 6: Identifying Relay And Fuse Block Stud Bolt
    G10955042Courtesy of MAZDA MOTORS CORP.
  9. Install the bands.
    Fig 7: Identifying Relay And Fuse Block Bands
    G10955043Courtesy of MAZDA MOTORS CORP.
  10. Install the wiring harness clips.
  11. Connect the PCM connector. (See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.0] .)
    Fig 8: Identifying Relay And Fuse Block
    G10955044Courtesy of MAZDA MOTORS CORP.
  12. Install the wiring harness to the relay and fuse block hook.
    Fig 9: Identifying Relay And Fuse Block Nut With Torque Specifications
    G10955045Courtesy of MAZDA MOTORS CORP.
  13. Connect the wiring harness connectors.
  14. Install the nuts in the order of (1) and (2).
  15. Install all the relays and fuses.
  16. Install the relay and fuse block upper cover.
    Fig 10: Installing Relay And Fuse Block Upper Cover
    G10955046Courtesy of MAZDA MOTORS CORP.
  17. Install the following parts:
    1. Front combination light (LH) (See FRONT COMBINATION LIGHT REMOVAL/INSTALLATION .)
    2. Front bumper slider (LH) (See FRONT BUMPER SLIDER REMOVAL/INSTALLATION .)
    3. Front bumper (See FRONT BUMPER INSTALLATION .)
    4. Battery and battery tray (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0] .)
  18. Perform the "Verify relay and fuse block replacement". (See VERIFY RELAY AND FUSE BLOCK REPLACEMENT .)
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