Oil Pan Installation Note

1. Completely clean and remove any oil, dirt, sealant or other foreign matter that may be adhering to the cylinder block and oil pan.
2. When reusing the oil pan installation bolts, clean any old sealant from the bolts.
   CAUTION:

   1. Apply the silicon sealant in a single, unbroken line around the whole perimeter.
   2. To prevent silicone sealant from hardening, adhere the oil pan to the cylinder block within 10 min after silicone sealant is applied. Tighten the installation bolts completely soon after adhering.
   3. Using bolts with the old silicone sealant adhering could cause cracks in the cylinder block.
      Fig 1: Identifying Silicone Sealant Applying Area On Bolt

      Courtesy of MAZDA MOTORS CORP.
3. Apply silicone sealant to the oil pan along the inside of the bolt holes as shown in the figure.
   Fig 2: Applying Silicone Sealant To Oil Pan (SKYACTIV-G 1.5)

   Courtesy of MAZDA MOTORS CORP.
   Fig 3: Applying Silicone Sealant To Oil Pan (SKYACTIV-G 2.0)

   Courtesy of MAZDA MOTORS CORP.
   CAUTION:

   • For SKYACTIV-G 2.5, also apply silicone sealant to the cylinder block.
   Fig 4: Applying Silicone Sealant To Cylinder Block (SKYACTIV-G 2.5 Oil Pan)

   Courtesy of MAZDA MOTORS CORP.
   Fig 5: Applying Silicone Sealant To Cylinder Block (SKYACTIV-G 2.5 Cylinder Block)

   Courtesy of MAZDA MOTORS CORP.

   Thickness 

   1. SKYACTIV-G 2.0: 2.0-6.0 mm {0.08-0.23 in}
   2. SKYACTIV-G 2.5: 3.0-7.0 mm {0.12-0.27 in}
4. Install the oil pan using the following procedure:
   CAUTION:

   • Remove any silicone sealant which oozes out into an oil pan installation bolt hole. If silicone sealant penetrates an oil pan installation bolt hole, the cylinder block could become damaged.
   Fig 6: Identifying Silicone Sealant Applying Area On Oil Pan Installation Bolt

   Courtesy of MAZDA MOTORS CORP.

SKYACTIV-G 2.0 

1. Install the oil pan to the cylinder block.
2. Tighten the bolts in the order shown in the figure.
   Fig 7: Oil Pan Bolts Tightening Sequence (SKYACTIV-G 2.0)

   Courtesy of MAZDA MOTORS CORP.

Tightening torque 

1. 8-11 N.m {82-112 kgf.cm, 71-97 in.lbf}

SKYACTIV-G 2.5 

1. Install the oil pan to the cylinder block.
2. Temporarily tighten the two bolts shown in the figure.
   Fig 8: Identifying Oil Pan Bolts (SKYACTIV-G 2.5)

   Courtesy of MAZDA MOTORS CORP.
3. Tighten the bolts in the order shown in the figure.

Fig 9: Oil Pan Bolts Tightening Sequence (SKYACTIV-G 2.5)

Courtesy of MAZDA MOTORS CORP.

Tightening torque 

1. 8-11 N.m {82-112 kgf.cm, 71-97 in.lbf}