LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2016 >> CX-5 Touring, AWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Glass/Windows/Mirrors >> Quarter Window Glass Removal

Quarter Window Glass Removal

  1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION .)
  2. Remove the following parts:
    1. Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION .)
    2. Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION .)
    3. Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION .)
    4. Trunk side trim (See TRUNK SIDE TRIM REMOVAL/INSTALLATION .)
    5. D-pillar trim (See D-PILLAR TRIM REMOVAL/INSTALLATION .)
    6. C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION .)
  3. Apply protective tape along the edge of the body and the quarter window glass.
    Fig 1: Applying Protective Tape Along Body Edge
    G10938425Courtesy of MAZDA MOTORS CORP.
    WARNING:
    1. Using the piano wire with bare hands can cause injury. Always wear gloves when using the piano wire  .
  4. Avoiding pins on the inside of the vehicle, insert the piano wire which has been cut to sufficient length.
    Fig 2: Identifying Quarter Window Glass Pins
    G10938426Courtesy of MAZDA MOTORS CORP.
  5. Wind each end of the piano wire around a bar.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the piano wire to prevent it from breaking due to localized heating.
  6. Secure one end of the piano wire, and while pulling the other end, cut the sealant around the quarter window glass.
    Fig 3: Securing Piano Wire End
    G10938427Courtesy of MAZDA MOTORS CORP.
  7. Pull the quarter window glass outward and detach the pins from the body.
  8. If a pins or fastener is damaged, remove it.
NOTE:
  • Before removing the pins or spacers from the quarter window glass, place alignment marks on the quarter window glass.