Manual Transaxle Removal/Installation: Installation

WARNING:

Install the MTX carefully, holding it steady. If the MTX falls it could be damaged or cause injury.

Set the MTX on a jack and lift into place.

Fig 1: Supporting Manual Transaxle Using Jack
Install the MTX to the engine, and tighten the Transaxle mounting bolts.
Tightening torque

38-52 N.m {3.9-5.3 kgf.m, 29-38 ft.lbf}

Fig 2: Locating Manual Transaxle Mounting Bolts
Tighten the stud bolts for the MTX.
NOTE:
- If the No.4 engine mount bracket nut is loosened, tighten the stud bolts for the MTX because they may be loosened.
Fig 3: Stud Bolts With Torque Specification
Install the No.4 engine mount bracket to No.4 engine mount rubber, and temporarily tighten the installation bolt.

Fig 4: Identifying No. 4 Engine Mounting Bracket, Rubber And Bolt
Pull up the MTX using the SST s, pass the MTX stud bolts through the No.4 engine mount bracket, and temporarily tighten the No.4 engine mount installation nuts.

Fig 5: Pulling Manual Transaxle Using SST
Install the No.1 engine mount bracket and bracket plate to the MTX , and temporarily tighten the installation bolts.
Install the front crossmember component and No.1 engine mount rubber as a single unit. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION ).

Fig 6: Identifying No.1 Engine Mounting Bracket And Plate
Temporarily tighten the No.1 engine mount rubber installation bolts.

Fig 7: Identifying No.1 Engine Mounting Rubber Bolts
Align the alignment marks on the No.4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.

Fig 8: Identifying Proper And Improper Alignment Marks

Tighten the No.4 engine mount bracket installation nuts and bolt in the order shown in the figure.

No.	Tightening torque
1,2,3	92-116 N.m {9.4-11 kgf.m, 68-85 ft.lbf}
4	81-99 N.m {8.3-10 kgf.m, 60-73 ft.lbf}

Fig 9: Identifying No. 4 Engine Mounting Bracket Nuts And Bolt Tightening Sequence

Tighten the No.1 engine mount bracket and bracket plate installation bolts in the order shown in the figure.
Tightening torque

84-98 N.m {8.6-9.9 kgf.m, 62-72 ft.lbf}
Remove the SST (49 C017 5A0) .

Fig 10: Identifying No. 1 Engine Mounting Bracket And Plate Tightening Sequence
Tighten the No.1 engine mount rubber installation bolts.
Connect and/or Install the following parts to the underside of the vehicle.
1. Install the starter. (See STARTER REMOVAL/INSTALLATION ).
2. Install the clutch release cylinder to the MTX. (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION ).
  
  Fig 11: No.1 Engine Mounting Rubber Bolts With Torque Specification
Connect and/or Install the following parts related to the suspension and axle.
1. Connect the drive shaft (RH) to the MTX. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION ).
2. Connect the drive shaft (LH) to the MTX. (See FRONT DRIVE SHAFT REMOVAL/INSTALLATION ).
3. Connect the front lower arms to the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION ).
4. Connect the stabilizer control links to the stabilizer. (See FRONT STABILIZER REMOVAL/INSTALLATION ).
5. Connect the tie-rod end ball joints to the steering knuckles. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION ).
6. Connect the ABS wheel-speed sensors to the steering knuckles. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION ).
7. Connect the clip securing the brake hose to the shock absorber. (See BRAKE HOSE (FRONT) REMOVAL/INSTALLATION ).
8. Install the front tires. (See GENERAL PROCEDURES (FRONT AND REAR AXLES) ).
Connect and/or install the following parts in the engine compartment.
1. Install the fuel hose to the clip shown in the figure.
  
  Fig 12: Identifying Fuel Hose And Clip
2. Connect the clip shown in the figure.
3. Install the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION ).
4. Install the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION ).
5. Install the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION ).
  
  Fig 13: Identifying Intake Manifold And Clip
6. Install the lower radiator hose clip and bracket to the MTX.
7. Connect the back-up light switch connector. (See BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION ).
8. Connect the neutral switch connector. (See NEUTRAL SWITCH REMOVAL/INSTALLATION ).
  
  Fig 14: Lower Radiator Hose, Wiring Harness Clip And Bracket With Torque Specification
9. Install the bracket to the MTX and the exhaust manifold using the following procedure:
  1. Tighten the bolt A.
    Tightening torque
    
    19-25 N.m {2.0-2.5 kgf.m, 15-18 ft.lbf}
  2. Temporarily tighten the bolt B and C.
  3. Tighten the bolt B.
    
    Fig 15: Identifying Bracket Bolts Tightening Sequence
    
    Tightening torque
    
    38-51 N.m {3.9-5.2 kgf.m, 29-37 ft.lbf}
  4. Tighten the bolt C.
    Tightening torque
    
    38-51 N.m {3.9-5.2 kgf.m, 29-37 ft.lbf}
10. Connect the ground cable to the No.4 engine mount bracket.
  
  Fig 16: Ground Cable Mounting Bracket Bolt With Torque Specification
11. Install the control cable bracket to the MTX.
12. Connect the control cable to the MTX. (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION ).
13. Install the battery component. (ex: battery, battery tray and PCM component) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0] ).
14. Install the air cleaner component. (ex: air cleaner, air hose) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION ).
  
  Fig 17: Control Cable Bracket Bolt With Torque Specification
Install the splash shield. (See SPLASH SHIELD REMOVAL/INSTALLATION ).
Install the front under cover No.1. (See FRONT UNDER COVER NO.1 REMOVAL/INSTALLATION ).
Add the specified amount of specified transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT ).
Install the front under cover No.2. (See FRONT UNDER COVER NO.2 REMOVAL/INSTALLATION ).
Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0] ).
Install the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION ).
If the MTX is overhauled, perform the "INSPECTION AFTER MANUAL TRANSAXLE OVERHAUL". (See INSPECTION AFTER MANUAL TRANSAXLE OVERHAUL ).