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Home >> Mazda >> 2011 >> 2 Touring, 1.5 Z, Standard >> Repair and Diagnosis >> Transmission >> Manual Transaxle Clutch [F35M-R] >> Clutch Unit Removal/Installation >> Notes

Clutch Unit Removal/Installation: Notes

CAUTION:
  • When newly replacing the clutch cover or the clutch disc, replace the clutch cover and the clutch disc as a set.
  1. Remove the battery and battery tray and battery bracket. (See BATTERY REMOVAL/INSTALLATION [MZR 1.5] .)
  2. Remove the wheels and tires. (See GENERAL PROCEDURES (FRONT AND REAR AXLES) .)
  3. Remove the fresh-air duct and air cleaner component as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
  4. Remove the EGR pipe installation bolt (intake manifold side). (See EGR PIPE REMOVAL/INSTALLATION .)
    Fig 1: EGR Pipe With Torque Specifications
    G06941154Courtesy of MAZDA MOTORS CORP.
  5. Suspend the EGR pipe (intake manifold side) with a cable in place out of the way.
  6. Drain the transaxle oil. (See TRANSAXLE OIL REPLACEMENT .)
  7. Remove in the order indicated in the figure.
  8. Install in the reverse order of removal.
Fig 2: Identifying EGR Pipe
G06941155Courtesy of MAZDA MOTORS CORP.
Fig 3: Clutch Assembly Grease Applying Area With Torque Specifications
G06941156Courtesy of MAZDA MOTORS CORP.
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