Common Specifications & Procedures
MAZDA2 COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | HVAC TECHNICAL DATA and HVAC SYSTEM - BASIC SYSTEM | ||
| Torque | See Torque Specifications in Text and applicable graphics in HVAC SYSTEM - BASIC SYSTEM article. | ||
| Axle Nut/Hub Nut | 236-274 N.m (25-27 kgf.m, 175-202 ft.lbf) | ||
| Battery | BATTERY INSPECTION [MZR 1.5] | ||
| Brakes | |||
| Bleeding Sequence | N/A | ||
| Disc Brakes | |||
| Service Specifications | BRAKES TECHNICAL DATA | ||
| Torque | See Torque Specifications in Text and applicable graphics in CONVENTIONAL BRAKE SYSTEM article. | ||
| Drum Brakes | |||
| Service Specifications | BRAKES TECHNICAL DATA | ||
| Torque | See Torque Specifications in Text and applicable graphics in CONVENTIONAL BRAKE SYSTEM article. | ||
| Charging | |||
| Generator | GENERATOR | ||
| Torque | See Torque Specifications in Text and applicable graphics under GENERATOR REMOVAL/INSTALLATION [MZR 1.5] . | ||
| Drive Belts | |||
| Adjustment | DRIVE BELT AUTO TENSIONER INSPECTION [MZR 1.5] | ||
| Belt Routing | DRIVE BELT REMOVAL/INSTALLATION [MZR 1.5] | ||
| Engine Cooling | |||
| General Service Specifications | ENGINE - COOLING SYSTEM [MZR 1.5] | ||
| Radiator Cap Pressure | 13.6-17.7 psi | ||
| Thermostat R & I | THERMOSTAT REMOVAL/INSTALLATION [MZR 1.5] | ||
| Water Pump R & I | WATER PUMP REMOVAL/INSTALLATION [MZR 1.5] | ||
| Engine Mechanical | |||
| 1.5L 4-Cyl. | |||
| Compression | COMPRESSION INSPECTION [MZR 1.5] | ||
| Oil Pressure | Oil Temperature: 100 °C (212 °F) 330-380 kPa {3.37-3.87 kgf/cm2 , 47.9-55.1 psi} [3,000 RPM] | ||
| Overhaul | ENGINE - TECHNICAL DATA [MZR 1.5] | ||
| Torque | See Torque Specifications in Text and applicable graphics in ENGINE - MECHANICAL [MZR 1.5] article. | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | |||
| FN4AEL (Automatic) | 97-103 N.m {9.95-10.0 kgf.m, 72-75 ft.lbf} | ||
| F35M-R (Manual) | 97-103 N.m {9.95-10.0 kgf.m, 72-75 ft.lbf} | ||
| Fuel System | |||
| Pressure Specification | 375-450 kPa {3.57-4.18 kgf/cm2 , 50.8-59.4 psi} | ||
| Fuel Pressure Test Procedure | FUEL LINE PRESSURE INSPECTION [MZR 1.5] | ||
| Fuel Filter Location and R & I | FUEL PUMP UNIT REMOVAL/INSTALLATION [MZR 1.5] | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | The 1.5L engine is equipped with coil-on-plug ignition. | ||
| Ignition Wires (Routing) | The 1.5L engine is equipped with coil-on-plug ignition. | ||
| Spark Plug | |||
| L3BD ZJ4618110 or ZJY6 18110 |
|||
| Gap | Standard: 1.2-1.4 mm {0.047-0.055 in} New spark plug (reference): 1.2-1.3 mm {0.047-0.051 in} |
||
| Torque | 15-22 N.m {1.6-2.2 kgf.cm, 12-16 ft.lbf} | ||
| Starting | |||
| Starter | STARTING SYSTEM [MZR 1.5] | ||
| Torque | See Torque Specifications in Text and applicable graphics under STARTER REMOVAL/INSTALLATION [MZR 1.5] . | ||
| Wheel Alignment | |||
| Adjustment Specifications | |||
| Front | FRONT WHEEL ALIGNMENT | ||
| Rear | REAR WHEEL ALIGNMENT | ||
| Torque | |||
| Front | See Torque Specifications in Text and applicable graphics under FRONT WHEEL ALIGNMENT . | ||
| Rear | See Torque Specifications in Text and applicable graphics under REAR WHEEL ALIGNMENT . | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 67-75 Ft. Lbs. (77-85 N.m) | ||