| 1 |
PCM QUICK TEST
- Is DTC P1575, P2104, P2121, P2122, P2123, P2126, P2127, P2128, P2131, P2132, P2133, or P2138 present?
|
Yes |
For DTC P1575, GO to the next step. For all others, GO to step 4. |
| No |
For a lack/loss of power, GO to step 3. For all others, see DTC INDEX - PCM
. |
| 2 |
DTC P1575: REPEAT THE KOEO SELF-TEST
NOTE:
- Make sure the accelerator pedal is not applied during the KOEO self-test.
- Key ON, engine OFF (KOEO).
- Carry out the self-test.
- Are any DTCs present other than P1575?
|
Yes |
DISREGARD the current DTC at this time. DIAGNOSE the next DTC. See DTC INDEX - PCM
. |
| No |
GO to the next step. |
| 3 |
CHECK THE ACCELERATOR PEDAL FOR OBSTRUCTION
- Key ON, engine OFF (KOEO).
- Press the accelerator pedal fully to the floor and release.
- Does the pedal move freely to the floor and back?
|
Yes |
GO to the next step. |
| No |
ISOLATE and REPAIR the obstruction. CLEAR the DTCs. REPEAT the self-test. |
| 4 |
CHECK THE APP SENSOR SIGNAL VOLTAGE RANGES FOR THE ACCELERATOR PEDAL FULLY APPLIED AND RELEASED POSITIONS
- Access the PCM and monitor the APP1, APP2 and APP3 PIDs.
- Press the accelerator pedal fully to the floor and release.
- Accelerator Pedal Fully Applied Voltage Values
- APP1 3.59 - 4.60 volts
- APP2 1.72 - 2.40 volts
- Accelerator Pedal Fully Released Voltage Values
- APP1 0.64 - 0.96 volts
- APP2 0.27 - 0.53 volts
- Are all APP signals out of range for the pedal fully applied and released positions?
|
Yes |
GO to the next step. |
| No |
For continuous memory DTCs P2121 and P2126 with P2131, GO to step 23. For all others, GO to the next step. |
| 5 |
CHECK THE VREF VOLTAGE TO APP SENSOR
- Key in OFF position.
- APP sensor connector disconnected.
- Key ON, engine OFF (KOEO).
- Measure the voltage between:
- (+) APP Sensor Connector ETCREF, Harness Side and (-) APP Sensor Connector ETCRTN, Harness Side
- (+) APP Sensor Connector ETCREF2, Harness Side and (-) APP Sensor Connector ETCRTN2, Harness Side
- (+) APP Sensor Connector ETCREF3, Harness Side and (-) APP Sensor Connector ETCRTN3, Harness Side
- Is the voltage between 4 - 6 V?
|
Yes |
For DTC P2122, P2123 or P2138, GO to the next step 10. For DTC P2127 or P2128, GO to step 10. |
| No |
See TEST 1: VEHICLE REFERENCE VOLTAGE (VREF)
. |
| 6 |
CHECK THE APP1 CIRCUIT FOR AN OPEN IN THE HARNESS
NOTE:
- Do not move the throttle plate during the resistance measurement. Measure the sensor resistance with the throttle plate at the default position.
- Key OFF.
- APP sensor connector disconnected.
- Measure the resistance between:
- (+) APP Sensor Connector APP1, Harness Side, and (-) PCM Connector APP1, Harness Side
- Is the resistance less than 5 ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. |
| 7 |
CHECK THE APP1 CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS
- Measure resistance between:
- (+) APP Sensor Connector APP1, Harness Side and (-) Vehicle Battery, Negative terminal
- Is the resistance greater than 10 K ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. |
| 8 |
CHECK THE APP1 CIRCUIT FOR A SHORT IN THE HARNESS
- Measure resistance between:
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCRTN, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCRTN2, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCREF, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCREF2, Harness Side
- Is the resistance greater than 10 K ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 9 |
CHECK THE APP1 CIRCUIT FOR A SHORT TO POWER IN THE HARNESS
- Key ON, engine OFF (KOEO).
- Measure the voltage between:
- (+) APP Sensor Connector APP1, Harness Side and (-) Vehicle Battery Negative terminal, Harness Side
- Is any voltage present?
|
Yes |
REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. |
| No |
GO to step 18. |
| 10 |
CHECK THE APP2 CIRCUIT FOR AN OPEN IN THE HARNESS
- Key OFF.
- APP Sensor connector disconnected.
- PCM connector disconnected.
- Measure the resistance between:
- (+) APP Sensor Connector APP2, Harness Side and (-) PCM Connector APP2, Harness Side
- Is the resistance less than 5 ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. |
| 11 |
CHECK THE APP2 CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS
- Measure the resistance between:
- (+) PCM Connector APP2, Harness Side and (-) Vehicle Battery, Negative terminal
- Is the resistances greater than 10K ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 12 |
CHECK THE APP2 CIRCUIT FOR A SHORT IN THE HARNESS
- (+) PCM Connector APP2, Harness Side and (-) Vehicle Battery, Negative terminal
- Measure the resistance between:
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCRTN, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCRTN3, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCREF, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCREF3, Harness Side
- Are the resistances greater than 10 K ohms?
|
Yes |
GO to the next step |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 13 |
CHECK THE APP2 CIRCUIT FOR A SHORT TO POWER IN THE HARNESS
- Key ON, engine OFF (KOEO).
- Measure the resistance between:
- (+) PCM Connector APP2, Harness Side and (-) Vehicle Battery, Negative terminal
- Is any voltage present?
|
Yes |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| No |
GO to step 19. |
| 14 |
CHECK THE APP3 CIRCUIT FOR AN OPEN IN THE HARNESS
- PCM connector disconnected.
- Measure the resistance between:
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector APP3, Harness Side
- Is the resistance less than 5 Ohm?
|
Yes |
GO to the next step. |
| No |
REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. |
| 15 |
CHECK THE APP3 CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS
- Measure the resistance between:
- (+) PCM Connector APP3, Harness Side and (-) Vehicle Battery, Negative terminal
- Is the resistance greater than 10k ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 16 |
CHECK THE APP3 CIRCUIT FOR A SHORT IN THE HARNESS
- Measure the resistance between:
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector ETCRTN, Harness Side
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector ETCREF, Harness Side
- Are the resistances greater than 10k ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 17 |
CHECK THE APP3 CIRCUIT FOR A SHORT TO POWER IN THE HARNESS
- Key ON, engine OFF. (KOEO)
- Measure the resistance between:
- (+) PCM Connector APP3, Harness Side and (-) Vehicle Battery, Negative terminal
- Is any voltage present?
|
Yes |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| No |
GO to step 20. |
| 18 |
CHECK FOR THE APP1 CIRCUIT SHORTED TO SIGNALS IN THE SAME HARNESS
- Key OFF.
- PCM connector disconnected.
- APP sensor connector disconnected.
- Measure the resistance between:
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector APP2, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector APP3, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCREF, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCREF2, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCRTN, Harness Side
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector ETCRTN2, Harness Side
- Are the resistances greater than 10 K ohms?
|
Yes |
GO to step 21. |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 19 |
CHECK FOR THE APP2 CIRCUIT SHORTED TO SIGNALS IN THE SAME HARNESS
- Key OFF.
- Measure the resistance between:
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector APP1, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector APP3, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCREF, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCREF3, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCRTN, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector ETCRTN3, Harness Side
- Are the resistances greater than 10 K ohms?
|
Yes |
GO to step 21. |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 20 |
CHECK FOR THE APP3 CIRCUIT SHORTED TO SIGNALS IN THE SAME HARNESS
- Key OFF.
- Measure the resistance between:
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector APP1, Harness Side
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector APP2, Harness Side
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector ETCREF, Harness Side
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector ETCREF, Harness Side
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector ETCRTN, Harness Side
- Are the resistances greater than 10k ohms?
|
Yes |
GO to the next step. |
| No |
REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. |
| 21 |
CHECK THE APP SENSOR CIRCUITS FOR AN INTERMITTENT CONCERN
- Wiggle, shake, and bend small areas of the wiring harness while working from the sensor to the PCM.
- Measure the resistance between:
- (+) APP Sensor Connector APP1, Harness Side and (-) APP Sensor Connector APP1, Harness Side
- (+) APP Sensor Connector APP2, Harness Side and (-) APP Sensor Connector APP2, Harness Side
- (+) APP Sensor Connector APP3, Harness Side and (-) APP Sensor Connector APP3, Harness Side
- Are the resistances less than 5 ohms?
|
Yes |
GO to the next step. |
| No |
ISOLATE the concern and REPAIR as necessary. CLEAR the DTCs. REPEAT the self-test. |
| 22 |
CHECK FOR DTCs
- PCM connector connected.
- Key ON, engine OFF (KOEO).
- Carry out the KOEO self-test.
- Are DTCs P2122 and P2127 present?
|
Yes |
GO to the next step. |
| No |
GO to step 24. |
| 23 |
SIMULATE THE OPPOSITE SIGNAL
- Key OFF.
- Connect a fused jumper wire between the following:
- Point A APP Sensor Connector ECTREF2, Harness Side and Point B APP Sensor Connector APP1, Harness Side
- Point A APP Sensor Connector ECTREF3, Harness Side and Point B APP Sensor Connector APP2, Harness Side
- Key ON, engine OFF (KOEO).
- Access the PCM and monitor the APP1 and APP2 PIDs.
- Are the voltages greater than 4.5 V?
|
Yes |
INSTALL a new APP sensor. See ACCELERATOR PEDAL AND SHAFT REMOVAL/INSTALLATION - 2.5L
or ACCELERATOR PEDAL REMOVAL/INSTALLATION - 3.0L 01-13B-13. CLEAR the DTCs. REPEAT the self-test. |
| No |
GO to the next step. |
| 24 |
CHECK FOR CORRECT PCM OPERATION
- Disconnect all the PCM connectors.
- Check for:
- corrosion
- damaged pins
- pushed-out pins
- Connect all connectors and make sure they seat correctly.
- Clear DTCs from PCM memory using IDS or equivalent tester generic OBD II tester.
- Carry out the PCM Quick Test. See PCM QUICK TEST
.
- Is the same DTC present?
|
Yes |
INSTALL a new PCM. See POWERTRAIN CONTROL MODULE (PCM) REMOVAL/INSTALLATION - 2.5L
or POWERTRAIN CONTROL MODULE (PCM) REMOVAL/INSTALLATION - 3.0L
. REPEAT the PCM Quick Test. See PCM QUICK TEST
. |
| No |
If any other DTC is present, go to applicable DTC inspection. If no DTC is present, troubleshooting complete. |