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Main Control Valve Body Removal/Installation: Installation

  1. Install the solenoid body onto the main control valve body. Install the 2 bolts.
    • Tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
      Fig 1: Locating Solenoid Body Bolts
      G06158078Courtesy of MAZDA MOTORS CORP.
  2. Position the OSS and TR sensor wiring harnesses aside and install the main control-to-axle case separator plate.
    Fig 2: Locating Main Control Transaxle Separator Plate
    G06158077Courtesy of MAZDA MOTORS CORP.
  3. Install the main control.
    NOTE:
    • Make sure that the manual lever pin (part of the TR sensor) is correctly installed in the manual valve.
      Fig 3: Locating Manual Lever Pin
      G06158081Courtesy of MAZDA MOTORS CORP.
  4. Install the main control and the nut and 22 bolts.
    • Tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
      CAUTION:
      • Make sure not to pinch the OSS or TR sensor wiring harnesses when installing the main control.
      NOTE:
      • Install the different length bolts in the locations noted during disassembly.
        Fig 4: Locating Main Control Bolts
        G06158076Courtesy of MAZDA MOTORS CORP.
  5. Route the OSS sensor wiring harness and connect the electrical connector.
    Fig 5: Locating Output Shaft Speed Sensor Electrical Connector
    G06158020Courtesy of MAZDA MOTORS CORP.
  6. Connect the TR sensor electrical connector.
    Fig 6: Locating TR Sensor Electrical Connector
    G06158073Courtesy of MAZDA MOTORS CORP.
  7. Install the main control cover grommet.
    Fig 7: Locating Main Control Cover Grommet
    G06157992Courtesy of MAZDA MOTORS CORP.
  8. Clean the main control cover sealing surface.
    Fig 8: Locating Sealing Surface Area
    G06157945Courtesy of MAZDA MOTORS CORP.
  9. Apply silicone to the main control sealing surface of the transaxle case.
    Fig 9: Identifying Silicone Applying Area
    G06157946Courtesy of MAZDA MOTORS CORP.
  10. Position the main control cover in place.
    Fig 10: Identifying Main Control Cover Position
    G06157947Courtesy of MAZDA MOTORS CORP.
  11. Tighten the 8 main control cover bolts and 5 stud bolts.
    • Tighten to 12 N.m {1.2 kgf.m, 106 in.lbf}.
      CAUTION:
      • Inspect the main control-to-main control cover grommet to make sure that the seal is on the inside of the main control cover or a transaxle fluid leak will occur.
      NOTE:
      • Install the stud bolts in the locations noted during disassembly.
        Fig 11: Locating Main Control Cover Stud Bolts
        G06157944Courtesy of MAZDA MOTORS CORP.
  12. Position the transaxle fluid cooler tube bracket and transaxle fluid cooler tube assembly in place and install the 2 nuts.
    • Tighten to 9 N.m {0.9 kgf.m, 80 in.lbf}.
      Fig 12: Locating Transaxle Fluid Cooler Tube Bracket Bolts
      G06157941Courtesy of MAZDA MOTORS CORP.
  13. Connect the transaxle electrical connector.
    Fig 13: Locating Transaxle Electrical Connector
    G06157950Courtesy of MAZDA MOTORS CORP.
  14. Connect the selector lever cable end to the manual control lever with the manual control lever and selector lever in DRIVE. Check selector lever cable adjustment. See SELECTOR LEVER CABLE ADJUSTMENT .
    Fig 14: Connecting Selector Lever Cable End To Manual Control Lever
    G06157980Courtesy of MAZDA MOTORS CORP.
  15. Install the ACL assembly.
    1. Install the ACL assembly bracket bolt.
      1. Tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
    2. Connect the MAF sensor electrical connector.
    3. Connect the brake booster vacuum hose to the ACL outlet pipe.
    4. Attach the wiring harness fastener to the ACL assembly.
    5. Connect the engine breather to the ACL assembly.
    6. Tighten the ACL outlet pipe clamp at the TB.
      1. Tighten to 5 N.m {0.5 kgf.m, 44 in.lbf}.
        Fig 15: Identifying ACL Assembly Bracket Bolt
        G06157938Courtesy of MAZDA MOTORS CORP.
  16. Fill with clean transaxle fluid to the correct level.
  17. Download a new solenoid body strategy to the PCM. See SOLENOID BODY STRATEGY .
  18. Using the scan tool, select module programming and programmable parameters under the tool box icon and select transmission. Follow the instructions displayed on the scan tool.

    There are fields to enter the solenoid body 7-digit identification and 13-digit strategy recorded from the solenoid body.

  19. The scan tool will verify that the numbers entered are valid and display a message if the information is not valid.

    The scan tool checks to see if the file is present on the scan tool. If the file is present, the technician may proceed with downloading the file to the PCM. If the file is not present, the scan tool will need to be connected to the PTS server to download the file onto the scan tool.

  20. Verify that the file is present on the scan tool. If the file is present, go to Step  8. If the file is not present, continue with this procedure.
  21. Connect the scan tool to the PTS sever.

    The screen will display a progress bar when connecting to the network.

  22. Follow the instructions on the network to download the strategy file to the scan tool.

    The screen will display a progress bar when downloading the strategy file to the scan tool and display a message if it is downloaded successfully.

  23. If the scan tool cannot be connected to the Professional Technician Society server, contact the National Hotline.
    NOTE:
    • If the scan tool cannot download a strategy from the web site, a partial strategy will automatically be downloaded.
  24. Reconnect the scan tool to the vehicle.
  25. Install the solenoid body onto the main control valve body. Install the 2 bolts.
    • Tighten to 10 N.m {1.0 kgf.m, 89 in.lbf}.
      Fig 16: Locating Solenoid Body Bolts
      G06158078Courtesy of MAZDA MOTORS CORP.
  26. If a new solenoid body was installed, compare the 7-digit identification and the 13-digit strategy fields from the solenoid body to the replacement solenoid body tag provided with the solenoid body service kit and place it over the existing identification tag.

    The scan tool will automatically download the strategy file or partial strategy file to the PCM and will display a progress bar while downloading. The scan tool will display a message when it is finished downloading the data that states that the file was downloaded successfully.

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