Fuel Filler Pipe Removal / Installation

Fig 1: Fuel Filler Pipe Replacement Components With Torque Specifications

Courtesy of MAZDA MOTORS CORP.

WARNING:

• Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and can be ignited, resulting in possible personal injury.

WARNING:

• Fuel in the fuel system remains under high pressure even when the engine is not running. Before repairing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.

1. With the vehicle in NEUTRAL, position it on a hoist. See Lifting .
2. Disconnect the battery. See Battery Disconnect .
3. Remove the three fuel tank filler pipe screws.
   Fig 2: Locating Fuel Tank Filler Pipe Screws

   Courtesy of MAZDA MOTORS CORP.

   Tightening torque: 2 Nm {18 in-lb} 

4. Remove the fuel tank filler pipe ground strap and bolt from the frame.
   Fig 3: Locating Fuel Tank Filler Pipe Ground Strap And Bolt

   Courtesy of MAZDA MOTORS CORP.
5. Disconnect the fuel tank filler vent hose quick connect fitting at the fuel pump.
   Fig 4: Locating Quick Connect Fitting At Fuel Pump

   Courtesy of MAZDA MOTORS CORP.
6. Loosen the fuel tank filler pipe hose clamp. Remove the hose from the fuel tank and remove the fuel tank filler pipe assembly from the vehicle.
   Fig 5: Main Filler Hose Clamp With Torque Specifications

   Courtesy of MAZDA MOTORS CORP.
7. To install, reverse the removal procedure.