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Home >> Mazda >> 2009 >> 6 s Touring >> Repair and Diagnosis >> Steering >> Power Steering >> Power Steering System >> Steering Gear And Linkage Assembly >> Mounting Rubber Assembly Note

Mounting Rubber Assembly Note

  1. Apply soapy water to the rubber part of the mounting rubber.
  2. Temporarily install the gear housing so that the mounting rubber is positioned as shown in the figure.
    CAUTION:
    • If the mounting rubber is assembled in the incorrect position and direction, it could result in a mis-Installation when it is installed to the vehicle. When assembling the mounting rubber, assemble while verifying the position and direction.
      Fig 1: Identifying Mounting Rubber Position
      G06200249Courtesy of MAZDA MOTORS CORP.
  3. Press fit the ear portion of the mounting rubber (lower side) using the SSTs  until it projects from the gear housing as shown in the figure.
    NOTE:
    • Press fit the ear portion of the mounting rubber (upper side) until it partially enters the gear housing.

    Substitution SST 

    • 49 B032 317 

      Outer diameter: 20-24.5 mm {0.79-0.96 in} Height: 40 mm {1.6 in} or more

    • 49 V001 525 

      Inner diameter: 34 mm {1.3 in} or more Outer diameter: 36-39 mm {1.42-1.53 in} Plate thickness: 1 mm {0.04 in} or more Height: 40 mm {1.6 in} or more

      Fig 2: Pressing Ear Portion Of Mounting Rubber
      G06200250Courtesy of MAZDA MOTORS CORP.
  4. Reverse the gear housing as shown in the figure, and set the gear housing and the SSTs  into the press.

    Substitution SST 

    • 49 B032 317 

      Outer diameter: 20-24.5 mm {0.79-0.96 in} Height: 40 mm {1.6 in} or more

    • 49 S231 506 

      Inner diameter: 34 mm {1.3 in} or more

      Outer diameter: 36-38 mm {1.42-1.49 in}

      Plate thickness: 1-2 mm {0.04-0.07 in} or more

      Height: 20 mm {0.79 in} or more

      Fig 3: Setting Gear Housing And SST Into Press
      G06200251Courtesy of MAZDA MOTORS CORP.
  5. Press fit the mounting rubber using the SSTs  and the press until the mounting rubber ear portion (upper side) contacts the gear housing.
    Fig 4: Pressing Mounting Rubber
    G06200252Courtesy of MAZDA MOTORS CORP.
  6. Verify that both mounting rubber ears are correctly assembled with no gaps between them and the gear housing as shown in the figure.
    • If there are gaps, readjust their positions using the SSTs  and the press.
      Fig 5: Identifying Mounting Rubber Ears Position
      G06200253Courtesy of MAZDA MOTORS CORP.