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Home >> Mazda >> 2008 >> B4000 Base, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Manual Transmission [Overhaul M5OD-R1)) >> Component Disassembly & Reassembly >> Output (Secondary) Shaft >> Disassembly

Output (Secondary) Shaft: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Remove pilot bearing, retaining ring, needle bearing (plain) and spacer from front of output shaft. See Fig 2.
  2. Position front (short side) of output shaft so that it faces upward. Lift off the following components as a unit; 3rd-4th clutch hub and sleeve assembly, 3rd gear synchronizer ring, 3rd gear and needle bearing.
    3. CAUTION: During disassembly, ensure output shaft flange does not contact or ride upward onto press cradle. Improper positioning of output shaft can cause component damage.
  3. Position output shaft with rear end (long side) facing upward. Position output shaft into press with press cradle contacting lower part of 2nd gear. Press off the following components as a unit; center bearing, 1st gear sleeve, 1st gear and needle bearing, 1st-2nd clutch hub and sleeve assembly, 1st-2nd synchronizer rings, 2nd gear and needle bearing. See Fig 3.
Fig 1: Locating Flange On Output Shaft Assembly
G92A13888Courtesy of FORD MOTOR CO.
Fig 2: Exploded View Of Front Of Output Shaft
G92B13889Courtesy of FORD MOTOR CO.
Fig 3: Exploded View Of Rear Of Output Shaft
G92E13890Courtesy of FORD MOTOR CO.
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