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Home >> Mazda >> 2006 >> 6 s, 4D Hatchback, Standard >> Repair and Diagnosis >> Transmission >> Transfer Case [Overhaul] >> Transfer >> Transfer Component Disassembly >> Drive Gear Case Component Disassembly Procedure

Drive Gear Case Component Disassembly Procedure

  1. Install the drive gear case component to the SST  .
    Fig 1: Installing Drive Gear Case Component To SST
    G04330786Courtesy of MAZDA MOTORS CORP.
  2. Tap the drive gear shaft using a suitable rod and hammer.
    Fig 2: Taping Drive Gear Shaft Using Suitable Rod And Hammer
    G04330787Courtesy of MAZDA MOTORS CORP.
  3. Take out the drive gear shaft from the drive gear case.
    Fig 3: Taking Out Drive Gear Shaft From Drive Gear Case
    G04330788Courtesy of MAZDA MOTORS CORP.
  4. Make alignment marks on the bearing cap and drive gear case.
  5. Remove the bearing cap.
    Fig 4: Locating Alignment Marks
    G04330789Courtesy of MAZDA MOTORS CORP.
  6. Insert a flathead screwdriver into spacer notch and remove the adjustment shim.
    Fig 5: Inserting Flathead Screwdriver Into Spacer Notch
    G04330790Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Place a rag on the case to protect it from damage.
    Fig 6: Placing Rag On Case
    G04330791Courtesy of MAZDA MOTORS CORP.
  7. Remove the spacer.
    Fig 7: Removing Spacer
    G04330792Courtesy of MAZDA MOTORS CORP.
  8. Remove the drive gear component.
    Fig 8: Removing Drive Gear Component
    G04330793Courtesy of MAZDA MOTORS CORP.
  9. Using the SST  , remove the oil seal (LH).
    Fig 9: Removing Oil Seal (LH) Using SST
    G04330794Courtesy of MAZDA MOTORS CORP.
  10. Using a suitable rod and hammer, remove the oil seal (RH outer).
    Fig 10: Removing Oil Seal (RH Outer)
    G04330795Courtesy of MAZDA MOTORS CORP.
  11. Using the SST  , remove the oil seal (RH inner).
    Fig 11: Removing Oil Seal (RH Inner)
    G04330796Courtesy of MAZDA MOTORS CORP.
  12. Using the SST  , remove the bearing outer race (LH).
    Fig 12: Removing Bearing Outer Race (LH) Using SST
    G04330797Courtesy of MAZDA MOTORS CORP.
    1. Install the SSTs  (49 W032 202, 49 S019 005).
      Fig 13: Installing SSTs (49 W032 202, 49 S019 005)
      G04330798Courtesy of MAZDA MOTORS CORP.
    2. Connect the SST  (49 T032 316,49 T032 317) to the SSTs  (49 W032 202, 49 S019 005).
    Fig 14: Connecting SST To SSTs
    G04330799Courtesy of MAZDA MOTORS CORP.
  13. Remove the baffle plate.
    Fig 15: Removing Baffle Plate
    G04330800Courtesy of MAZDA MOTORS CORP.
  14. Using the SST  , remove the bearing (RH).
    Fig 16: Removing Bearing (RH)
    G04330801Courtesy of MAZDA MOTORS CORP.
  15. Using a flathead screwdriver, deform the bearing roller guide (LH) and remove it.
    Fig 17: Removing Bearing Roller Guide (LH)
    G04330802Courtesy of MAZDA MOTORS CORP.
  16. Using the SST  , remove the bearing inner race (LH).
    Fig 18: Removing Bearing Inner Race (LH)
    G04330803Courtesy of MAZDA MOTORS CORP.