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Manual Transaxle: Synchronizers: Disassembly

Fig 1: Identifying Synchronizers
G03725643Courtesy of MAZDA MOTORS CORP.
NOTE:
  • First and second gear synchronizer shown; other synchronizers are similar.
    NOTE:
    • Prior to disassembly, note the position of the index marks.
    Fig 2: Illustration For Step 1-3
    G03725644Courtesy of MAZDA MOTORS CORP.
  1. Disassemble the synchronizer assembly.
    1. Remove the synchronizer blocking springs.
    2. Remove the synchronizer hub inserts.
    3. Separate the synchronizer hub from the sleeve.
  2. Inspect the synchronizer shift ring and hub for damage. Make sure that they move freely.
    Fig 3: Inspecting Synchronizer Shift Ring And Hub For Damage
    G03725645Courtesy of MAZDA MOTORS CORP.