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Input Shaft: Disassembly

  1. Prior to disassembly of the input shaft, measure and record end play for 3rd, 4th and 5th gears. See the following chart for standard values.
    Fig 1: Measuring And Recording End Play For 3rd, 4th And 5th Gears
    G03725594Courtesy of MAZDA MOTORS CORP.
    GEARS END PLAY STANDARD VALUES

    Gear mm in
    3rd 0.18 - 0.31 0.007 - 0.012
    4th 0.20 - 0.30 0.0078 - 0.0118
    5th 0.06 - 0.16 0.0023 - 0.0062
  2. Remove the oil channel.
  3. Using the special tool, remove the input shaft rear bearing.
    Fig 2: Removing Input Shaft Rear Bearing Using Special Tool
    G03725595Courtesy of MAZDA MOTORS CORP.

    Item 3: Snap Ring Disassembly Note 

    NOTE:
    • The snap ring is not reusable.
      Fig 3: Removing Snap Ring
      G03725596Courtesy of MAZDA MOTORS CORP.
  4. Remove and discard the snap ring.
  5. Using the special tool, remove the input shaft spacer and the 5th gear stopper together.
    Fig 4: Removing Input Shaft Spacer And 5th Gear Stopper
    G03725597Courtesy of MAZDA MOTORS CORP.
  6. Using the special tools, remove the 5th gear synchronizer assembly and the 5th input gear together.
    Fig 5: Removing 5th Gear Synchronizer Assembly And 5th Input Gear
    G03725598Courtesy of MAZDA MOTORS CORP.
  7. Remove the 5th needle bearing.
  8. Using the special tools, remove the 5th gear bushing, thrust washer, 4th input gear, 4th gear needle bearing, 4th gear bushing, 4th gear synchronizer ring, 3rd and 4th gear synchronizer assembly, 3rd gear synchronizer ring and 3rd input gear together.
    Fig 6: Removing 5th Gear Bushing, Thrust Washer Using Special Tools
    G03725599Courtesy of MAZDA MOTORS CORP.
  9. Remove the 3rd needle bearing.
  10. Using the special tools, remove the input shaft front bearing.
    Fig 7: Removing Input Shaft Front Bearing
    G03725600Courtesy of MAZDA MOTORS CORP.