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Home >> Mazda >> 2005 >> 6 s, 4D Hatchback, Standard >> Repair and Diagnosis >> Transmission >> Transfer Case [Overhaul] >> Transfer >> Transfer Disassembly >> Drive Gear Case Component Disassembly Procedure

Drive Gear Case Component Disassembly Procedure

  1. Install the drive gear case component to the SST. 
    Fig 1: Identifying SST (49 M005 561)
    G04824132Courtesy of MAZDA MOTORS CORP.
  2. Tap the drive gear shaft using a suitable rod and hammer.
    Fig 2: Taping Drive Gear Shaft Using Suitable Rod And Hammer
    G04824133Courtesy of MAZDA MOTORS CORP.
  3. Take out the drive gear shaft from the drive gear case.
    Fig 3: Removing Drive Gear Shaft
    G04824134Courtesy of MAZDA MOTORS CORP.
  4. Make alignment marks on the bearing cap and drive gear case.
  5. Remove the bearing cap.
    Fig 4: Identifying Alignment Marks On Bearing Cap And Drive Gear Case
    G04824135Courtesy of MAZDA MOTORS CORP.
  6. Insert a flathead screwdriver into spacer notch and remove the adjustment shim.
    Fig 5: Inserting Flathead Screwdriver Into Spacer Notch
    G04824136Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Place a rag on the case to protect it from damage.
      Fig 6: Using Rag On Case To Protect It From Damage
      G04824137Courtesy of MAZDA MOTORS CORP.
  7. Remove the spacer.
    Fig 7: Removing Spacer
    G04824138Courtesy of MAZDA MOTORS CORP.
  8. Remove the drive gear component.
    Fig 8: Removing Drive Gear Component
    G04824139Courtesy of MAZDA MOTORS CORP.
  9. Using the SST  , remove the oil seal (LH outer).
    Fig 9: Removing Oil Seal Using SST
    G04824140Courtesy of MAZDA MOTORS CORP.
  10. Using the SST  , remove the oil seal (LH inner).
    Fig 10: Removing Oil Seal Using SST
    G04824140Courtesy of MAZDA MOTORS CORP.
  11. Using a suitable rod and hammer, remove the oil seal (RH outer).
    Fig 11: Removing Oil Seal Using Suitable Rod And Hammer
    G04824142Courtesy of MAZDA MOTORS CORP.
  12. Using the SST  , remove the oil seal (RH inner).
    Fig 12: Removing Oil Seal Using SST
    G04824143Courtesy of MAZDA MOTORS CORP.
  13. Using the SST  , remove the bearing outer race (LH).
    Fig 13: Identifying Bearing Race
    G04824144Courtesy of MAZDA MOTORS CORP.
    1. Install the SSTs  (49 W032 202, 49 S019 005).
      Fig 14: Identifying SST (49 W032 202, 49 S019 005)
      G04824145Courtesy of MAZDA MOTORS CORP.
    2. Connect the SST  (49 T032 316,49 T032 317) to the SSTs  (49 W032 202, 49 S019 005).
      Fig 15: Identifying SST (49 T032 316,49 T032 317) And (49 W032 202, 49 S019 005)
      G04824146Courtesy of MAZDA MOTORS CORP.
  14. Remove the baffle plate.
    Fig 16: Locating Baffle Plate
    G04824147Courtesy of MAZDA MOTORS CORP.
  15. Using the SST  , remove the bearing (RH).
    Fig 17: Identifying SST (49 0839 425C)
    G04824148Courtesy of MAZDA MOTORS CORP.
  16. Using a flathead screwdriver, deform the bearing roller guide (LH) and remove it.
    Fig 18: Removing Bearing Roller Guide
    G04824149Courtesy of MAZDA MOTORS CORP.
  17. Using the SST  , remove the bearing inner race (LH).
    Fig 19: Identifying SST (49 0636 145)
    G04824150Courtesy of MAZDA MOTORS CORP.