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Home >> Mazda >> 2005 >> 6 s, 4D Hatchback, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle [Shift Mechanism] >> Selector Lever Component Removal/Installation >> Interlock Cable Installation Note

Interlock Cable Installation Note

  1. Install the interlock cable as shown in the figure.
    CAUTION:
    • Position the sponge protector so that it is not crushed or squeezed by the SAS control module.
    • If the interlock and selector cables cross over each other, position the interlock cable to pass over the selector cable.
      Fig 1: Installing Interlock Cable
      G03644914Courtesy of MAZDA MOTORS CORP.
  2. Push the snap pin (or a 1.5mm round bar or similar.) into hole A by fully pushing the slider pin in.
    Fig 2: Identifying Lock Unit Components
    G03644915Courtesy of MAZDA MOTORS CORP.
  3. Push the snap pin into hole B and hole C of the lock unit until it passes through.
  4. Disconnect the brake switch connector.
  5. Remove the brake switch. (See BRAKE PEDAL REMOVAL/INSTALLATION .)
  6. Install a new brake switch. (See BRAKE PEDAL REMOVAL/INSTALLATION .)
    CAUTION:
    • Do not connect the brake switch connector until the interlock cable is installed.
  7. With the slider pin pressed, slide the lock unit to fix the lock unit hook into the bracket hole securely as shown in the figure.
    CAUTION:
    • Allowing the interlock cable to be bent or twisted during installation can affect the lock unit operation.
      Fig 3: Sliding Lock Unit To Fix Lock Unit Hook
      G03644916Courtesy of MAZDA MOTORS CORP.
  8. Rotate the slider pin to release the lock and verify that it slides freely.
  9. Pull the slider pin outward until it contacts the brake pedal stopper rubber and rotate the slider pin to lock.
    Fig 4: Pulling Slider Pin Outward
    G03644917Courtesy of MAZDA MOTORS CORP.
  10. Verify that the selector lever in the P position.
  11. Install the interlock cable end to the cam pin on the selector lever.
    Fig 5: Installing Interlock Cable End To Cam Pin On Selector Lever
    G03644918Courtesy of MAZDA MOTORS CORP.
  12. Fit the interlock cable in the U-groove in the selector lever base plate and install the clip.
    Fig 6: Fitting Interlock Cable In U-Groove
    G03644919Courtesy of MAZDA MOTORS CORP.
  13. Press the interlock cable lock piece in until it is locked.
    Fig 7: Pressing Interlock Cable Lock Piece
    G03644920Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Applying a load to the interlock cable while pressing the lock piece in can affect the lock unit operation.
  14. Remove the snap pin from the lock unit holes A, B, and C.
    15. Fig 8: Identifying Lock Unit Components
    G03644921Courtesy of MAZDA MOTORS CORP.
  15. Connect the brake switch connector with the brake pedal released.
    CAUTION:
    • The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch connector is connected after the brake switch has been properly installed. If the brake switch is not properly installed or the connector is connected before installation, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake switch is properly installed before connecting the connector.
    • Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
  16. Turn the ignition switch to ON position.
  17. Install the interlock cable to the steering lock.
    Fig 9: Installing Interlock Cable To Steering Lock
    G03644922Courtesy of MAZDA MOTORS CORP.
  18. Slide the outer casing to the steering lock and insert the clip over the convex part of the outer casing.
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