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Home >> Mazda >> 2005 >> 3 i, Standard >> Repair and Diagnosis >> Body & Frame >> Glass/Windows/Mirrors >> Quarter Window Glass Removal

Quarter Window Glass Removal

  1. Remove the following parts:
    1. Rear seat (See REAR SEAT REMOVAL/INSTALLATION )
    2. Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION .)
    3. Tire house trim (See TIRE HOUSE TRIM REMOVAL/INSTALLATION .)
    4. Trunk side upper trim (See TRUNK SIDE UPPER TRIM REMOVAL/INSTALLATION .)
    5. C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION .)
  2. Set the headliner out of the way.
  3. Apply protective tape along the edge of the body and the quarter window glass.
  4. Cut off the pins.
    Fig 1: Cutting Quarter Window Glass Pins
    G03637059Courtesy of MAZDA MOTORS CORP.
  5. Make a hole through the sealant from the inside of the vehicle using an awl, avoiding the pins and fastener.
    Fig 2: Locating Pins & Fastener Locations
    G03637060Courtesy of MAZDA MOTORS CORP.
  6. Pass the SST  (piano wire), cut to sufficient length, through the hole.
    WARNING:
    • Using the SST (piano wire) with bare hands can cause injury. Always wear gloves when using the SST (piano wire).
    Fig 3: Identifying Piano Wire Installation
    G03637061Courtesy of MAZDA MOTORS CORP.
  7. Wind each end of the SST  (piano wire) around a bar.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the SST (piano wire) to prevent it from breaking due to localized heating.
    Fig 4: Cutting Sealant
    G03637062Courtesy of MAZDA MOTORS CORP.
  8. Fix one end of the SST  (piano wire), and while pulling the other end, cut the sealant around the quarter window glass.
    NOTE:
    • As the upper part of the pin adheres to the sealant, cut it using the SST (piano wire).
  9. Remove the quarter window glass.