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Wiring Repair: Notes

WARNING: This page is about a different car, the 2005 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.
  1. Depower the system. See SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING  .
  2. Inspect the sensor wiring and the wiring harness for any damage that may have occurred as a result of the accident. Replace, as required, any damaged:
    1. Wiring.
    2. Insulation.
    3. Terminal.
    4. Connectors.
    NOTE:
    • If splices are required in adjacent wiring, stagger the splices 51 mm (2 inches) apart from each other.
    NOTE:
    • Use a waterproof butt-splice connector on any exposed wiring.
    NOTE:
    • A heat shrink nylon splice prevents water, salt, condensation, and heat from affecting the wiring service.
    NOTE:
    • The inner wall of the splice connector is lined with an adhesive that melts when heated with a heat gun and flows under pressure from the tubing, sealing the splice.
    NOTE:
    • The connectors can be crimped with a standard insulated connector crimping tool.
    NOTE:
    • The splices are color coded for gauge identification and are transparent to allow inspection of the finished splice.
  3. Repair splices.