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Front Evaporator Removal/Installation

  1. Disconnect the negative battery cable.
  2. Evacuate the refrigerant from the system. (See REFRIGERANT RECOVERY .) (See REFRIGERANT CHARGING .)
  3. Disconnect the cooler pipe No. 3 from the expansion valve. (See AIR FILTER REMOVAL/INSTALLATION .)
  4. Remove the glove compartment. (See GLOVE COMPARTMENT REMOVAL/INSTALLATION .)
  5. Disassemble the air duct.
  6. Slide the air duct toward (A) and push it down toward (B) to remove it.
    Fig 1: Removing Air Duct
    G00992106Courtesy of MAZDA MOTORS CORP.
  7. Remove the PCM. (See PCM REMOVAL/INSTALLATION .)
  8. Remove in the order indicated in the illustration.
    Fig 2: Removing Order Of Heater Case, Bracket, & Front Evaporator
    G00992107Courtesy of MAZDA MOTORS CORP.
    Fig 3: Removing Heater Case, Bracket, & Front Evaporator
    G00992108Courtesy of MAZDA MOTORS CORP.
  9. Install in the reverse order of removal.
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