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Home >> Mazda >> 2004 >> B4000 Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission [Service, Removal & Installation] >> Control Valve Body Harness Removal/Installation >> Installation Note

Installation Note

NOTE:
  • Make sure the tab is in the lock position.

    Install new O-rings on the transmission case (16 pin) electrical connector.

  1. Install the transmission case (16 pin) electrical connector.
    1. Lubricate the transmission case (16 pin) electrical connector O-rings with petroleum jelly.
    Fig 1: Installing Transmission Case Electrical Connector
    G01938397Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Align the slot on the TSS sensor electrical connector with the slot in the 16 pin case connector.
  2. Press the transmission case (16 pin) electrical connector through the case until a click is heard.
    Fig 2: Pressing Transmission Case Electrical Connector Through Case Until A Click Is Heard
    G01938398Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Align the slot on the TSS sensor electrical connector with the slot in the 16 pin case connector.
  3. Install the TSS sensor wire.
    1. Install TSS sensor wire into (16 pin) case connector.
    2. Install TSS sensor wire into the locator.
    Fig 3: Installing TSS Sensor Wire
    G01938399Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Do not overstretch the retaining spring.
  4. Install the transmission case (16 pin) electrical connector retaining spring.
    Fig 4: Installing Transmission Case Electrical Connector Retaining Spring
    G01938400Courtesy of MAZDA MOTORS CORP.
  5. Install the EPC and SS2 solenoids.
    Fig 5: Installing EPC & SS2 Solenoids
    G01938401Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • The solenoid clamp must be installed in the TCC and EPC solenoid grooves, shift solenoid pockets and the No. 204 plug.
  6. Install the solenoid clamp.
    1. Position the solenoid clamp on the main control valve body.
    2. Install the solenoid clamp bolts.
    Fig 6: Installing Solenoid Clamp
    G01938402Courtesy of MAZDA MOTORS CORP.
  7. Connect the SS1 and SS3 shift solenoid electrical connectors.
    Fig 7: Connecting SS1 & SS3 Shift Solenoid Electrical Connectors
    G01938403Courtesy of MAZDA MOTORS CORP.
  8. Connect the TCC, CCS/SS4, SS2, and EPC solenoid electrical connectors.
    Fig 8: Connecting TCC, CCS/SS4, SS2, & EPC Solenoid Electrical Connectors
    G01938404Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Excessive pressure may break the retaining pins.
  9. Install the wire harness guide and protector.
    1. Align the retaining pins to the holes in the solenoid clamps and gently press in the wire harness guide and protector.
    Fig 9: Installing Wire Harness Guide & Protector
    G01938405Courtesy of MAZDA MOTORS CORP.
  10. Install the oil strainer and bolt.
    Fig 10: Installing Oil Strainer & Bolt
    G01938406Courtesy of MAZDA MOTORS CORP.
  11. Install the oil pan.
    1. Position a new oil pan gasket on the oil pan.
    2. Align and install the oil pan.
    Fig 11: Installing Oil Pan
    G01938407Courtesy of MAZDA MOTORS CORP.
  12. Loosely install the 18 oil pan bolts.
    NOTE:
    • Use a crisscross sequence to tighten the transmission oil pan bolts.
  13. Tighten the oil pan bolts.
    Fig 12: Tightening Oil Pan Bolts
    G01938408Courtesy of MAZDA MOTORS CORP.
  14. Connect vehicle harness to transmission (16 pin) connector. Make sure lock is fully engaged.
  15. Lower the vehicle.
    NOTE:
    • When the battery has been disconnected and reconnected, some abnormal drive symptoms can occur while the vehicle relearns its adaptive strategy. The customer needs to be notified that they may experience slightly different upshifts either soft or firm and this is a temporary condition and will eventually return to normal operating condition.
  16. Connect the negative battery cable.
  17. Fill the transmission to the proper fluid level and check for proper transmission operation.
    • Use equivalent.