LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2004 >> B2300 SE >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Differential >> Differential Case Front Disassembly/Assembly >> Disassembly Note

Disassembly Note

  1. Remove differential case from the front drive axle housing; see AXLE AND DIFFERENTIAL FRONT DISASSEMBLY/ASSEMBLY  .
  2. Remove the ring gear.
    1. Remove the eight bolts.
    2. Use a drift that will bottom out in the ring gear bolt holes to separate the ring gear from the differential case.
    Fig 1: Removing Ring Gear
    G01936842Courtesy of MAZDA MOTORS CORP.
  3. Drive out the differential pinion shaft roll pin from the differential case.
    Fig 2: Removing Differential Pinion Shaft Roll Pin From The Differential Case
    G01936843Courtesy of MAZDA MOTORS CORP.
  4. Remove the differential pinion shaft.
    Fig 3: Removing Differential Pinion Shaft
    G01936844Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • Differential side gears may fall out after removing the differential pinion gears.
  5. Rotate the differential pinion gears to the differential case window and remove them and the differential pinon thrust washers.
    Fig 4: Rotating Differential Pinion Gears To The Differential Case Window
    G01936845Courtesy of MAZDA MOTORS CORP.
  6. Remove the differential side gears and the differential side gear thrust washers.
    Fig 5: Removing Differential Side Gears And The Differential Side Gear Thrust Washers
    G01936846Courtesy of MAZDA MOTORS CORP.
  7. Assemble Pinion and Carrier Bearing Puller ST  49 UN01 029.
    Fig 6: Assembling Pinion And Carrier Bearing Puller
    G01936847Courtesy of MAZDA MOTORS CORP.
  8. Position Pinion and Carrier Bearing Puller ST  49 UN01 029.
    Fig 7: Positioning Pinion And Carrier Bearing Puller
    G01936848Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • The differential bearings must be installed on the same side they were removed from.
  9. Use Pinion and Carrier Bearing Puller ST 49 UNO 1 029 to remove the differential bearing.
    • Repeat the procedure for the other side.
    Fig 8: Removing The Differential Bearing
    G01936849Courtesy of MAZDA MOTORS CORP.