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Home >> Mazda >> 2004 >> 6 s, 4D Hatchback, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Injector Removal/Installation [AJ] >> Plastic Fuel Hose Installation Note

Plastic Fuel Hose Installation Note

  1. Inspect the plastic fuel hose and fuel distributor sealing surface for damage and deformation, and replace if necessary.
    • If the quick release connector O-ring is damaged or has slipped, replace the plastic fuel hose.
  2. Apply clean engine oil to the O-rings.
  3. Connect the plastic fuel hose by twisting it onto the fuel distributor until the garter spring at the plastic fuel hose is over the flared end of the fuel distributor.
    Fig 1: Connecting Plastic Fuel Hose Onto Fuel Distributor
    G01024594Courtesy of MAZDA MOTORS CORP.
  4. Lightly pull and push the quick release connector by hand and verify that it is installed securely.
    Fig 2: Verifying Quick Release Connector Fitting
    G01024595Courtesy of MAZDA MOTORS CORP.
  5. Install the clip to the quick release connector.
    Fig 3: Installing Clip To Quick Release Connector (Correct)
    G01024596Courtesy of MAZDA MOTORS CORP.
    Fig 4: Installing Clip To Quick Release Connector (Wrong)
    G01024597Courtesy of MAZDA MOTORS CORP.