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Home >> Mazda >> 2004 >> 6 i, 4D Hatchback, Standard >> Repair and Diagnosis >> Body & Frame >> Glass/Windows/Mirrors >> Glass/Windows/Mirrors >> Window Glass >> Windshield Removal >> Reusing Windshield

Reusing Windshield

NOTE:
  • Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel.
  1. Make a hole through the sealant, avoiding pins, from the inside of the vehicle using an awl.
    Fig 1: Identifying Pin Location
    G03161836Courtesy of MAZDA MOTORS CORP.
  2. Pass the SST (piano wire) through the hole.
    Fig 2: Passing SST (Piano Wire) Through Hole
    G03161837Courtesy of MAZDA MOTORS CORP.
    WARNING:
    • Using the SST (piano wire) with bare hands can cause injury. Always wear gloves when using the SST (piano wire).
  3. Wind each end of the SST  (piano wire) around a bar.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the SST (piano wire) to prevent it from breaking.
  4. Working with another person, saw through the sealant around the edge of the glass.
    Fig 3: Sawing Through Sealant Around Edge Of Glass
    G03161838Courtesy of MAZDA MOTORS CORP.
  5. Remove the windshield.
  6. Remove the pins from the windshield.
  7. Remove the windshield molding from the windshield glass.