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Steering Column Removal/Installation: Removal

WARNING:
  • Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment.
WARNING:
  • Carry a live side air bag module with the air bag and tear seam pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment.
WARNING:
  • Do not set a live side air bag module down on the cover tear seam. This will reduce the risk of injury in the event of an accidental deployment.
WARNING:
  • After deployment, the air bag surface can contain deposits of sodium hydroxide, a product of the gas generant combustion that is irritating to the skin. Wash your hands with soap and water afterward.
WARNING:
  • Never probe the connectors on the air bag module. Doing so can result in air bag deployment, which can result in personal injury.
WARNING:
  • Vehicle sensor orientation is critical for correct system operation. If a vehicle equipped with an air bag supplemental restraint system (SRS) is involved in a collision, inspect the sensor mounting bracket and wiring pigtail for deformation. Install and correctly position a new sensor or any other damaged supplemental restraint system (SRS) components whether or not the air bag is deployed.
WARNING:
  • To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or installing a new front or side supplemental restraint system (SRS) components and before repairing, installing new, adjusting or striking components near the front or side air bag sensors, such as doors, instrument panel, console, door latches, strikers, seats and hood latches.

Please refer to AIR BAG RESTRAINT SYSTEMS to determine the location of the front air bag sensors.

The side air bag sensors are located at or near the base of the B-pillar.

To deplete the backup power supply energy, disconnect the battery ground cable and wait at least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).

WARNING:
  • The restraint system diagnostic tool is for restraint system repair only. Remove from vehicle prior to road use. Failure to remove could result in injury and possible violation of vehicle safety standards.
NOTE:
  • If a seat equipped with a seat-mounted side air bag system is being repaired the air bag system must be deactivated per the deactivation procedure. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM .
NOTE:
  • Restraint system diagnostic tools must  be installed under the seats in the side air bag to floor connector.
NOTE:
  • Diagnostics or repairs are not to be carried out on a side air bag system or a safety belt pretensioner (if equipped) with the seat in the vehicle. Prior to attempting to diagnose/repair the side air bag system or a safety belt pretensioner (if equipped) the seat must be removed from the vehicle and the restraint system diagnostic tool must be installed in side air bag connector at the floor connector. The restraint system diagnostic tool must be removed prior to operating the vehicle.
NOTE:
  • If a seat equipped with a seat mounted side air bag system is being repaired the air bag system must be deactivated per the deactivated procedure. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM .
NOTE:
  • Restraint system diagnostic tools must  be installed under the seats in the side air bag to floor connector.
NOTE:
  • Diagnostics or repairs are not to be carried out on a side air bag system or a safety belt pretensioner (if equipped) with the seat in the vehicle. Prior to attempting to diagnose/repair the side air bag system or a safety belt pretensioner (if equipped) the seat must be removed from the vehicle and the restraint system diagnostic tool must be installed in side air bag connector at the floor connector. The restraint system diagnostic tool must be removed prior to operating the vehicle.
NOTE:
  • After diagnosing/repairing a seat system the restraint system diagnostic tool must be removed before operating the vehicle.
NOTE:
  • A repair is made by installing a new components only. If a new part is installed and the new part does not correct the condition, install the original part and carry out the diagnostic procedure again.
NOTE:
  • If a side air bag deployment took place, new seatback pad, trim cover, and side air bag module must be installed. The seatback frame should be installed if necessary.

All Vehicles 

  1. Position the front seats forward.
  2. Disconnect the battery ground cable and wait at least one minute. .

    Vehicles With Side Air Bags 

    Fig 1: Disconnecting Driver Seat Side Air Bag Module Electrical Connector
    G01902216Courtesy of MAZDA MOTORS CORP.
  3. Disconnect the driver seat side air bag module electrical connector.
    Fig 2: Connecting Special Tool To Driver Seat Side Air Bag Module Body Harness Electrical Connector
    G01902217Courtesy of MAZDA MOTORS CORP.
  4. Connect the special tool to the driver seat side air bag module body harness electrical connector.

    All Vehicles 

    Fig 3: Disconnecting Driver Side Seat Safety Belt Pretensioner Electrical Connector
    G01902218Courtesy of MAZDA MOTORS CORP.
  5. Disconnect the driver side seat safety belt pretensioner electrical connector.
    Fig 4: Connecting Special Tool To Driver Side Seat Safety Belt Pretensioner Body Harness Electrical Connector
    G01902219Courtesy of MAZDA MOTORS CORP.
  6. Connect the special tool to the driver side seat safety belt pretensioner body harness electrical connector.

    Vehicles With Side Air Bags 

    Fig 5: Disconnecting Passenger Seat Side Air Bag Module Electrical Connector
    G01902220Courtesy of MAZDA MOTORS CORP.
  7. Disconnect the passenger seat side air bag module electrical connector.
    Fig 6: Connecting Special Tool To Passenger Seat Side Air Bag Module Body Harness Electrical Connector
    G01902221Courtesy of MAZDA MOTORS CORP.
  8. Connect the special tool to the passenger seat side air bag module body harness electrical connector.
    Fig 7: Disconnecting Passenger-Side Seat Safety Belt Pretensioner Electrical Connector
    G01902222Courtesy of MAZDA MOTORS CORP.
  9. Disconnect the passenger-side seat safety belt pretensioner electrical connector.
    Fig 8: Connecting Special Tool To Passenger Side Safety Belt Pretensioner Body Harness Electrical Connector
    G01902223Courtesy of MAZDA MOTORS CORP.
  10. Connect the special tool to the passenger side safety belt pretensioner body harness electrical connector.
  11. Lower the glove compartment.
    1. Depress the locking tabs.
      Fig 9: Disconnecting Passenger Air Bag Module Electrical Connector
      G01902224Courtesy of MAZDA MOTORS CORP.
  12. Disconnect the passenger air bag module electrical connector.
    Fig 10: Connecting Special Tool To Instrument Panel Harness Side Of Passenger Air Bag Module Electrical Connector
    G01902225Courtesy of MAZDA MOTORS CORP.
  13. Connect the special tool to the instrument panel harness side of the passenger air bag module electrical connector.
    Fig 11: Locating Air Bag Connector Access Cover
    G01902226Courtesy of MAZDA MOTORS CORP.
  14. Lower the steering wheel air bag connector access cover.
    Fig 12: Disconnecting Driver Air Bag Module Electrical Connector
    G01902227Courtesy of MAZDA MOTORS CORP.
  15. Disconnect the driver air bag module electrical connector.
    Fig 13: Connecting Special Tool To Instrument Panel Harness Side Of Driver Air Bag Module Electrical Connector
    G01902228Courtesy of MAZDA MOTORS CORP.
  16. Connect the special tool to the instrument panel harness side of the driver air bag module electrical connector.
  17. Connect the battery ground cable.
  18. Prove out the air bag system. Refer to SYSTEM OPERATION CHECK .
  19. Disconnect the battery ground cable and wait at least one minute.
    Fig 14: Removing Special Tool From Instrument Panel Harness Side Of Driver Air Bag Module Electrical Connector
    G01902229Courtesy of MAZDA MOTORS CORP.
  20. Remove the special tool from the instrument panel harness side of the driver air bag module electrical connector.
    Fig 15: Turning Pinion Shaft To Release Steering Wheel From Column Shaft
    G01902230Courtesy of MAZDA MOTORS CORP.
  21. Turn the pinion shaft to release the steering wheel from the column shaft.
    Fig 16: Removing Steering Wheel
    G01902231Courtesy of MAZDA MOTORS CORP.
  22. Remove the steering wheel.
    1. Position the steering wheel rearward.
    2. Disconnect the electrical connector.
      Fig 17: Removing Upper Steering Column Shroud
      G01902232Courtesy of MAZDA MOTORS CORP.
  23. Remove the upper steering column shroud.
    Fig 18: Removing Lower Steering Column Shroud
    G01902233Courtesy of MAZDA MOTORS CORP.
  24. Remove the lower steering column shroud
    Fig 19: Applying Two Strips Of Tape Across Airbag Sliding Contact To Prevent Accidental Rotation
    G01902234Courtesy of MAZDA MOTORS CORP.
  25. Apply two strips of tape across the airbag sliding contact to prevent accidental rotation when the air bag sliding contact is removed.
    Fig 20: Removing Air Bag Sliding Contact
    G01902235Courtesy of MAZDA MOTORS CORP.
  26. Remove the air bag sliding contact.
    • Remove the screws.
    • Disconnect the electrical connector.
      Fig 21: Disconnecting Multifunction Switch & Headlamp Switch Electrical Connector
      G01902236Courtesy of MAZDA MOTORS CORP.
  27. Disconnect the multifunction switch and headlamp switch electrical connector.
    Fig 22: Disconnecting Wiring Harness
    G01902237Courtesy of MAZDA MOTORS CORP.
  28. Disconnect the wiring harness.
    Fig 23: Disconnecting Selector Lever Shift Cable From Selector Lever & Bracket
    G01902238Courtesy of MAZDA MOTORS CORP.
  29. If equipped, disconnect the selector lever shift cable from the selector lever and bracket.
    Fig 24: Disconnecting Passive Anti-Theft System (Pats) Transceiver Module Electrical Connector & Pin-Type Retainer
    G01902239Courtesy of MAZDA MOTORS CORP.
  30. Disconnect the passive anti-theft system (PATS) transceiver module electrical connector and pin-type retainer.
    Fig 25: Removing Trim Panel
    G01902240Courtesy of MAZDA MOTORS CORP.
  31. Remove the trim panel.
    Fig 26: Disconnecting Electrical Connectors
    G01902241Courtesy of MAZDA MOTORS CORP.
  32. Disconnect the electrical connectors.
    Fig 27: Positioning Boot
    G01902242Courtesy of MAZDA MOTORS CORP.
  33. Position the boot aside.
    Fig 28: Removing Pinch Bolt/Nut
    G01902243Courtesy of MAZDA MOTORS CORP.
  34. Remove and discard the pinch bolt/nut and disconnect the steering column shaft from the flexible coupling.
    Fig 29: Removing Steering Column Support Bolt
    G01902244Courtesy of MAZDA MOTORS CORP.
  35. Remove the steering column support bolt.
    Fig 30: Loosening Nuts
    G01902245Courtesy of MAZDA MOTORS CORP.
  36. Loosen the nuts and remove the steering column.
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