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Home >> Mazda >> 2003 >> Protege5 Automatic >> Repair and Diagnosis >> Steering >> Power Steering >> Power Steering System >> Steering Gear And Linkage Reassembly >> Adjusting Cover Assembly Note

Adjusting Cover Assembly Note

  1. Set the rack to the center position.
  2. Tighten the adjusting cover to 20 N.m {2.0 kgf.m, 14 ft.lbf} 3 times,  then return it 42° using the SST. 
  3. Apply sealant to the threads of the locknut.
  4. Attach the locknut.
    Fig 1: Assembling Adjusting Cover (1 Of 3)
    G01914599Courtesy of MAZDA MOTORS CORP.
  5. Measure the pinion torque using the SST and a pull scale.
    • If not as specified, repeat Step through 2 3 4 5.

    Standard 

    Center of rack +/-90° 0.8-1.1 N.m {8-11 kgf.cm, 7-9 in.lbf} [Pull scale reading 8-11 N {0.8-1.1 kgf, 1.7-2.4 lbf}] 

    Fig 2: Assembling Adjusting Cover (2 Of 3)
    G01914600Courtesy of MAZDA MOTORS CORP.
  6. Install the locknut using the SST. 

    Tightening torque 

    40-49 N.m {4.0-5.0 kgf.m, 29-36 ft.lbf} 

    Fig 3: Assembling Adjusting Cover (3 Of 3)
    G01914601Courtesy of MAZDA MOTORS CORP.