LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2003 >> MPV LX >> Repair and Diagnosis >> Engine Performance >> Ignition System >> Engine Controls [Removal & Installation] >> Air Induction Systems >> Intake Manifold >> Installation (Tribute 2.0L)

Installation (Tribute 2.0L)

  1. Inspect intake manifold gaskets. Install new intake manifold gaskets if damaged.
  2. Install the intake manifold and tighten in the sequence shown in illustration. See Fig 1. See TORQUE SPECIFICATIONS .
    NOTE: Illustration shown with the throttle body removed for clarity.
  3. The EGR valve sealing surfaces are soft metals. Carefully clean all sealing surfaces and install a new EGR valve gasket. Install the EGR valve bolts. See Fig 2. See TORQUE SPECIFICATIONS .
  4. Install the alternator. See ALTERNATOR in appropriate CHARGING SYSTEM article in ELECTRICAL.
  5. Connect the PCV vacuum hose. See Figure.
  6. Connect the 4 vacuum hoses. See Figure.
  7. Connect the brake booster vacuum supply hose to the intake manifold. See Figure.
  8. Install the CHT sensor wiring clip and attach the CHT wiring harness. See Figure.
  9. Connect the CHT sensor. See Figure.
  10. Install the retainer for the HO2S wiring harness mount. See Figure.
  11. Connect the HO2S sensor wiring harness to the bracket. See Figure.
  12. Connect the PCM wire harness to the bracket. See Figure.
  13. Connect the main engine control sensor wiring. See Figure.
  14. Connect the IAC harness connector and reattach the harness to the bracket. See Figure.
  15. Connect the throttle position TP sensor harness connector. See Figure.
  16. Install the fuel injection supply manifold. See FUEL RAILS & INJECTORS  under FUEL SYSTEM.
Fig 1: Intake Manifold Bolt Tightening Sequence - Tribute (2.0L)
G00264337Courtesy of MAZDA MOTORS CORP.
Fig 2: Installing EGR Valve - Tribute (2.0L)
G00264338Courtesy of MAZDA MOTORS CORP.
scientia non olet · About LEMON Manuals