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Master Cylinder Installation Note

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn the nut of the SST  clockwise to fully retract the SST  gauge rod. Attach the SST  to the power brake unit.

    Tightening torque 

    1. 9.8-16 N.m {1.0-1.6 kgf.m, 7.3-11 ft.lbf} 
  2. Apply a 66.7 kPa {500 mmHg, 19.7 inHg}  vacuum by using a vacuum pump.
    Fig 1: Attaching SST To Power Brake Unit
    G03638235Courtesy of MAZDA MOTORS CORP.
  3. Turn the adjusting nut of the SST  counterclockwise until the gauge rod just contacts the push rod end of the power brake unit. Push lightly on the end of the gauge rod to be sure it is seated. Verify that there is no gap between the adjusting nut and SST  body.
  4. Remove the SST  from the power brake unit without disturbing the adjusting nut. Set the SST  onto the master cylinder as shown in Fig 2.
    CAUTION:
    • When pushing the SST gauge rod into the master cylinder piston, only use enough pressure to push the rod to the bottom of the piston. If too much pressure is applied, a false reading will occur.
    Fig 2: Identifying Adjusting Nut Of SST
    G03638236Courtesy of MAZDA MOTORS CORP.
  5. Push lightly on the end of the SST  gauge rod to be sure it has contacted the bottom of the master cylinder piston, but do not push so hard that the piston moves. Note any clearance between the SST  body and the adjusting nut (clearance B) or between the body and the master cylinder (clearance C).
    Fig 3: Push Rod Measurement
    G03638237Courtesy of MAZDA MOTORS CORP.
    Measurement Push rod
    Clearance at (B) Too short
    Clearance at (C) Too long
    No clearance at (B) or (C)