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Clutch Assembly: Installation

  1. Lightly coat input shaft splines, release bearing, and fork contact areas with molybdenum disulfide grease. Align clutch cover dowel holes with flywheel dowels. Tighten clutch cover bolts evenly in a crisscross pattern to specification. See TORQUE SPECIFICATIONS  .
  2. Raise transmission into position. Install and tighten transmission-to-engine block bolts. See TORQUE SPECIFICATIONS  . Install crossmember.
  3. On 4WD models, install NEW transfer case gasket. Install transfer case. Tighten transfer case bolts to specification is sequence. See Fig 1 . See TORQUE SPECIFICATIONS  .
  4. On all models, to complete installation, reverse removal procedure. Bleed hydraulic clutch system. See HYDRAULIC SYSTEM BLEEDING  .
Fig 1: Tightening Transfer Case Bolts
G90H15492Courtesy of MAZDA MOTORS CORP.
Fig 2: Exploded View Of Clutch Assembly (Typical)
G96H19437Courtesy of MAZDA MOTORS CORP.