Transfer Case

WARNING: This page is about a different car, the 2024 Lincoln Aviator. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

With the vehicle in NEUTRAL, position it on a hoist. Refer to: JACKING AND LIFTING .
If equipped, remove the transfer case heat shield.

Courtesy of FORD MOTOR COMPANY
NOTE: Take extra care not to damage the component.

Position aside and support the rear driveshaft.
1. Mark the driveshaft flex coupling to the transfer case flange.
2. Remove and discard the driveshaft flex coupling to transfer case flange bolts.
Courtesy of FORD MOTOR COMPANY
Remove the transmission support insulator. Refer to: Transmission Support Insulator .
NOTE: Make sure that the vent hose/valve is not blocked.

Detach the transfer case vent hose and position aside.

Courtesy of FORD MOTOR COMPANY
Disconnect the transfer case wiring connector.

Courtesy of FORD MOTOR COMPANY
Remove and discard the transfer case mounting bolts.

Courtesy of FORD MOTOR COMPANY
Remove and discard the transfer case mounting bolts.

Courtesy of FORD MOTOR COMPANY
Disconnect the transfer case from the transmission output shaft and the driveshaft. Remove the transfer case from the vehicle.

Courtesy of FORD MOTOR COMPANY
Remove and Install a new front driveshaft slip yoke boot. Refer to: Front Driveshaft Slip Yoke Boot .