Intake Manifold: Installation
- If gaskets were discarded install new intake manifold gaskets.
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NOTE: The new EGR outlet tube o-ring comes with lubricant, no lubricant needs to be applied.
This step only necessary if installing a new intake manifold. Install the new EGR outlet tube o-ring.
- This step only necessary if installing a new intake manifold. Install the EGR outlet tube, differential pressure feedback EGR sensor and bolt.
Torque: 10 Nm
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NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
Install the intake manifold and the bolts.
Torque: Stage 1: 10 Nm Stage 2: 45deg.
- Install the wire harness retainers to the intake manifold and connect the electrical connectors.
- Attach the wire harness retainers to the intake manifold.
- Attach the wire harness retainers.
- Follow directions to install quick release coupling type 3. Install the PCV tube. Refer to: Quick Release Coupling
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- Attach the wiring harness retainers and connect the throttle body electrical connector.
- Position back the throttle body intake pipe and tighten the clamp.
Torque: 5 Nm
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- Install the fuel vapor purge valve.
- Follow directions to connect the quick release couplings type 5. Refer to: Quick Release Coupling .
- Attach the pin-type retainer.
- Connect the electrical connector.
- Position back the differential pressure feedback EGR sensor and connect the electrical connector.
Torque: 10 Nm
- Attach the heater hose and clamps to the intake manifold.
- Install new EGR outlet tube gasket.
- Position back the EGR outlet tube and install bolts.
Torque: 10 Nm
- Connect the EGR outlet tube coolant sensor.
- Position back the RH air cleaner outlet pipe.
- Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
- Road test the vehicle.