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Home >> Lincoln >> 2021 >> Navigator Base, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Transfer Case) >> Removal >> Transfer Case

Transfer Case

WARNING: This page is about a different variant/trim than selected.

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

  1. With the vehicle in Neutral, position it on a hoist. Refer to: Jacking and Lifting .
  2. If equipped. Remove the skid plate bolts and the skid plate.
    GFD544278Courtesy of FORD MOTOR COMPANY
  3. Drain the fluid if the transfer case is to be disassembled. Refer to: Transfer Case Draining and Filling  .
  4. Remove the front driveshaft. Refer to: Front Driveshaft .
  5. Remove the rear driveshaft. Refer to: Rear Driveshaft .

    Vehicles With: 1-Speed Torque On Demand Transfer Case 

  6. Disconnect the shift motor electrical connector and detach the harness retainer clip from the transfer case.
    GFD544279Courtesy of FORD MOTOR COMPANY

    Vehicles With: 2-Speed Torque On Demand Transfer Case 

  7. Disconnect the shift motor electrical connector.
    GFD544237Courtesy of FORD MOTOR COMPANY
  8. Detach the harness retainer clip from the transfer case.
    GFD544280Courtesy of FORD MOTOR COMPANY

    All vehicles 

  9. Disconnect the vent hose from the transfer case.
    GFD544281Courtesy of FORD MOTOR COMPANY
  10. Remove the transmission support crossmember. Refer to: Transmission Support Crossmember .
  11. Remove the bolt from the LH exhaust support bracket.
    GFD544282Courtesy of FORD MOTOR COMPANY
  12. Refer to: Transmission Support Insulator .
  13. Remove the transfer case-to-transmission bolts.
    GFD544283Courtesy of FORD MOTOR COMPANY
  14. Remove the transfer case-to-transmission bolts.
    GFD544284Courtesy of FORD MOTOR COMPANY
  15. NOTE: The transfer case will need to be positioned on top of the crossmember and will require the help of an assistant.

    Separate the transfer case from the transmission and move the transfer case rearward.

    GFD544285Courtesy of FORD MOTOR COMPANY
  16. NOTE: An assistant will be required to remove the transfer case.

    Raise the transmission for clearance. Remove the transfer case and lower it from the vehicle.

GFD544286Courtesy of FORD MOTOR COMPANY