Power Transfer Unit

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .

1. Install the PTU.

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2. Install the new top PTU bolts.

   Torque: 59 lb.ft (80 Nm)

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3. Install the new bottom PTU bolts.

   Torque: 59 lb.ft (80 Nm)

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4. Install the PTU support bracket and the support bracket bolts.

   Torque: 1: 18 lb.ft (25 Nm) 2: 46 lb.ft (63 Nm)

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5. Connect the PTU vent hose.

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6. Install the front halfshaft RH. Refer to: Front Halfshaft RH .
7. Install the PTU heat shield and heat shield bolts.

   Torque: 97 lb.in (11 Nm)

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8. Install the catalytic converter. Refer to: Catalytic Converter .
9. • Install the CAC inlet tube and the clamps and retainers.
   • Install the CAC outlet tube and clamp.

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10. Remove the PTU filler plug.

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11. Fill the PTU with clean fluid, level with the fill plug opening.

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12. Install the PTU fill plug.

    Torque: 33 lb.ft (45 Nm)

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13. Install the rear driveshaft. Refer to: Rear Driveshaft .
14. If equipped. Install the underbody shield.

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