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Home >> Lincoln >> 2019 >> MKT Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine 3.5L GTDI >> In-Vehicle Repair >> Engine Front Cover >> Removal

Engine Front Cover: Removal

NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting .
  2. Disconnect the LH Heated Oxygen Sensor (HO2S) electrical connector.

    • Detach the HO2S connector retainer from the bracket.

    GFD91850Courtesy of FORD MOTOR COMPANY
  3. Remove the LH and RH valve cover. For additional information, refer to Valve Cover - LH  and Valve Cover - RH .
  4. Remove the 4 retainers and the underbody shield.
    GFD91851Courtesy of FORD MOTOR COMPANY
  5. Remove the RH inner fender splash shield. For additional information, refer to Front End Body Panels .
  6. Remove the accessory drive belt and tensioner. For additional information, refer to Accessory Drive .
  7. Loosen the rear roll restrictor bolt.
    GFD91852Courtesy of FORD MOTOR COMPANY
  8. Remove the 2 bolts and the rear roll restrictor bracket.
    GFD91853Courtesy of FORD MOTOR COMPANY
  9. Remove the front roll restrictor bolt.
    GFD91854Courtesy of FORD MOTOR COMPANY
  10. Remove the oil pan drain plug and drain the engine oil.

    • Install the drain plug and tighten to 27 Nm (20 lb-ft).

    GFD91855Courtesy of FORD MOTOR COMPANY
  11. Using the Strap Wrench, remove the crankshaft bolt and washer.

    • Discard the bolt.

    GFD91844Courtesy of FORD MOTOR COMPANY
  12. NOTE: Use a three leg puller (such as Matco Tools ® MST9740D or equivalent).

    Using a three leg puller, remove the crankshaft pulley.

    GFD91397Courtesy of FORD MOTOR COMPANY
  13. Using the Oil Seal Remover, remove and discard the crankshaft front seal.
    GFD91847Courtesy of FORD MOTOR COMPANY
  14. Remove the engine mount. For additional information, refer to Engine Mount .
  15. Detach the RH Heated Oxygen Sensor (HO2S) electrical connector from the bracket.

    • Remove the stud bolt and the bracket.

    GFD91856Courtesy of FORD MOTOR COMPANY
  16. Using the floor jack, raise the engine slightly.
  17. Remove the 2 upper engine mount bracket bolts.
    GFD91857Courtesy of FORD MOTOR COMPANY
  18. Using the floor jack, lower the engine slightly.
  19. Loosen the lower engine mount bracket bolt and remove the engine mount bracket and bolt as an assembly.
    GFD91858Courtesy of FORD MOTOR COMPANY
  20. Remove the 22 engine front cover bolts.
    GFD91859Courtesy of FORD MOTOR COMPANY
  21. Install 6 of the engine front cover bolts (finger tight) into the 6 threaded holes in the engine front cover.

    1. Tighten the bolts one turn at a time in a crisscross pattern until the engine front cover-to-cylinder block seal is released.
    2. Remove the engine front cover.

GFD91860Courtesy of FORD MOTOR COMPANY
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