Transfer Case

WARNING: This page is about a different car, the 2018 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM Color Coding

NOTE: The help of an assistant will be required.

Position the transfer case on the crossmember. Lower the transmission approximately 25.4 mm (1 in).

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NOTE: The help of an assistant will be required.

Position the transfer case to the transmission and onto the output shaft.

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Install new transfer case-to-transmission bolts.
Torque: 168 lb.in (19 Nm)

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Install new transfer case-to-transmission bolts.
Torque: 168 lb.in (19 Nm)

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Refer to: Transmission Support Insulator .
Install the LH exhaust support bracket and bolt.
Torque: 41 lb.ft (55 Nm)

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Install the transmission support crossmember. Refer to: Transmission Support Crossmember .
Connect the vent hose to the transfer case.

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Vehicles With: 1-Speed Torque On Demand Transfer Case
Connect the electrical connector and attach the harness retainer clip from the transfer case.

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Vehicles With: 2-Speed Torque On Demand Transfer Case
Connect the shift motor electrical connector.

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Connect the shift motor electrical connector.

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All vehicles
NOTE: Align the index marks made during removal.

Install the rear driveshaft. Refer to: Rear Driveshaft .
NOTE: Align the index marks made during removal.

Install the front driveshaft. Refer to: Front Driveshaft .
Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .
If equipped. Position the skid plate and install the skid plate bolts.
Torque: 30 lb.ft (40 Nm)

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